Applicable Industries: Creating Material Outlets, Manufacturing Plant, Equipment Repair Shops, Foods & Beverage Manufacturing unit, Farms, Printing Shops, Design works , Power & Mining, Meals & Beverage Outlets, Other
Bodyweight (KG): 2 KG
Personalized support: OEM, ODM
Getriebeanordnung: Schnecke
Output Torque: UP TO 2320
Input Speed: 1400rpm or other
Output Speed: fourteen~186.7rpm
Ratio: 7.5,ten,15,20,thirty,forty,50,60
Shade: RAL9006(gray) OR RAL5571(blue)
Label: As essential
Housing Materials: Aluminum&iron casting
Input Type: IEC flange for mounting motor
Mounted Kind: flange-mounted mounting
Guarantee: 1 12 months after vessel day
Output Form: Sound or Hollow shaft,flange output
Customization: Acceptable
Good quality Control System: ISO9001:2008
Packaging Details: Modest size(RV25~RV90): normal export packing (carton and pallet) Huge size(RV110~RV150): Honeycomb carton and pallet Large size(185): wooden circumstance and pallet fumigated wooden carton or non-wood packing substance carton.
Port: HangZhou/ZheJiang /ZheJiang
Main Goods
| Vielfalt | Worm Gear Pace Reducer/ gearbox |
| Design | WMRV 25/30/40/fifty/sixty three/seventy five/ninety/one hundred ten/one hundred thirty/one hundred fifty/185 |
| Verhältnis | 7.5,ten,fifteen,twenty,twenty five,thirty,40,fifty,sixty,eighty,100. |
| Farbe | Blue(RAL5571)/Silver gray (K9149) Or On Consumer Ask for |
| Materials | Aluminiumlegierung |
| Worm wheel: Aluminum Bronze or Zinc Bronze | |
| Worm shaft: 20CrMn Ti | |
| Output Shaft: metal-forty five# | |
| Verpackung | Carton, Honey Comb Carton, Wood Situation with wooden pallet |
| Garantie | 1 Jahr |
| Enter Energy | .09kw,.18kw,1.1KW,1.5KW,2.2KW,3KW,4KW,5.5KW,7.5KW,11Kw and so on. |
| Verwendung | Industrial Machine: Foods Things, Ceramics, CHEMICAL, Packing, Dyeing,Wood operating, Glass. |
| IEC-Flansch | IEC common flange or on customer request |
| Schmiermittel | Synthetic oil or worm equipment oil |
What is a worm gear reducer?
The worm gear reducer is used to change the output speed of the mechanical device. It consists of worm and helical gears mounted on the input side of the equipment. In some cases, this gear reduction system can be multi-stage, enabling extremely low output speeds. It has the advantages of low energy consumption and low vibration.
Hollow shaft worm gear reducer
Worm gear reducer is an effective device to reduce the speed of mechanical equipment. The use of hard steel or non-ferrous metals for the worm increases its efficiency. Worms made of hard steel generate more heat than worms made of mild steel. Different thermal expansion results in gaps between mating surfaces. Despite its many benefits, worm gear reducers are prone to oil leakage, which can be a problem for a number of reasons.
Hollow shaft worm gear reducers are available in different gear ratios and are compatible with many motor types. Some are available in dual-axis and single-axis configurations and can be mounted horizontally or vertically. They are also available in intermediate ratios, as well as four- and five-speed transmission types. They can also be connected with additional output shafts.
Another type of worm gear reducer is the multi-stage variety. This gear reducer has multiple stages, enabling it to reduce speed with extremely low output speeds. In addition to the large transmission ratio, the multi-stage gear reducer has low noise, low vibration and low energy consumption.
Worm gear reducers offer space-saving solutions as well as increased torque. Agknx Gearbox offers worm gear reducers that solve common deceleration problems. The company has also expanded its product range into the bathroom market. Compared with the standard gearbox, the worm gear reducer has the characteristics of lower price and better torque output.
hourglass worm gear
The hourglass type worm gear reducer has multi-tooth line contact and is widely used in heavy machinery. These gears are characterized by a high load-carrying capacity, but they are highly sensitive to misalignment and manufacturing errors. However, by employing point contact, these gears can be made more reliable and can withstand higher loads.
Another major advantage of the hourglass worm gear is its high load capacity. The tooth profile design of the gears has a high relative slip ratio, which improves efficiency and load capacity. In addition, the large angle between the sliding direction and the contact line provides a low coefficient of friction. The hourglass worm gear also features premium carburized steel and phosphor bronze castings for exceptional durability. In addition, the tooth profile is very precise, the operation is quiet, and the speed fluctuation is small.
Agknx worm gear reducers are designed to operate for up to ten hours per day with an even load. The design of this worm gear reducer stems from Sumitomo Heavy Industries’ extensive experience in gear reducers. The smooth surface texture and precise tooth profile of the gears ensure that the gears can withstand high loads without damaging the lubricant film. In addition, Agknx worm shafts are specially designed to have the right stiffness.
Hourglass worm gear reducers are designed to maximize load capacity while minimizing energy consumption. Its fully meshed teeth reduce surface pressure on the worm gear teeth and increase load capacity.
Doppelkehl-Schneckengetriebe
Bei der Auswahl eines Schneckengetriebes mit zwei Zahnhälsen sind einige Punkte zu beachten. Zunächst muss der Durchmesser des Fußkreises der Teilung des größeren Zahnrads entsprechen. Dies wird üblicherweise durch Messen des Abstands zwischen benachbarten Zähnen ermittelt. Alternativ kann der Modul der Schnecke verwendet werden. Dieser Wert wird im Dialogfeld „Modul der Schnecke“ eingegeben. Darüber hinaus sollte die axiale Steigung der Schnecke dem Teilkreisdurchmesser entsprechen.
Doppelschneckengetriebe sind eine ausgezeichnete Wahl für anspruchsvolle Anwendungen. Ihre Konstruktion ist ideal für hohe Belastungen, da sie eine engere Verbindung zwischen Schnecke und Zahnrad gewährleistet. Sie sind zudem kompakter als andere Getriebearten und vergleichbar mit einer Feingewindespindel.
Der Wirkungsgrad eines Schneckengetriebes mit doppeltem Eingriff hängt vom Material der Zahnräder und der Schnecke ab. Typischerweise bestehen die Zahnräder aus einsatzgehärtetem Stahl, während die Schneckengetriebe aus Bronze oder Gusseisen gefertigt sind. In manchen Fällen kann eine Kombination aus Gusseisen und Bronze verwendet werden.
Die Durchbiegung der Schneckenwelle wird auch von den Zahnparametern beeinflusst. Zahnhöhe, Eingriffswinkel und Abmessungen wirken sich auf die Durchbiegung der Schneckenwelle aus. Darüber hinaus ist die Anzahl der Schneckengewinde ein weiterer wichtiger Parameter, der die Durchbiegung der Schneckenwelle beeinflusst.
Doppelschneckengetriebe werden häufig in industriellen Anwendungen eingesetzt, in denen eine hohe Getriebeuntersetzung erforderlich ist. Die Schnecke besitzt eine konkave Innenverzahnung, die sich zur Erzielung verschiedener Übersetzungsverhältnisse anpassen lässt. Schneckengetriebe und Schneckengetriebebaugruppen müssen fachgerecht auf ihren Wellen montiert werden, um einen Rücklauf zu verhindern.
Schneckengetriebe aus Messing
The basic working principle of the brass worm gear reducer is the same as that of the traditional worm gear reducer. Its axial pitch must be equal to the circumferential pitch of the larger gear. The single-thread design advances one tooth per revolution, while the double-thread design advances two teeth. The threads on the worm are either left-handed or right-handed. The lead of a worm is the distance a point on the thread of the worm moves in one revolution. The lead angle is the angle tangent to the pitch of the cylinder and the axis of the worm.
Double-thread worm gear reducers are best for heavy loads. It provides the tightest connection between the worm and the gear. Assembly of the worm gear requires precise mounting. The keyway installation method involves drilling a square cut in the gear hole. This prevents the worm from rotating on the shaft and helps transmit torque. Then use the set screw to secure the gear to the hub.
The large fuel tank helps keep the worm gear clean and reduces heat. It also provides lubrication for extended life. Worm gear reducers with oil reservoirs provide a lubricated environment and low-friction surfaces. Additionally, it offers multi-position installation flexibility. Additionally, its housing is cross-milled for precise alignment. It also features internal baffles for leak-free ventilation.
I260 series worm gear reducers are one-piece iron casings with solid or hollow output shafts and tapered roller bearings. This gear reducer is designed for low to medium-horsepower applications. This gear reducer is a cost-effective option with low initial cost, the high gear ratio, and high torque in a compact package. Also, it is more shock resistant than other gear reducers.
Schneckengetriebe aus Messing
Brass worm gear reducer is a reduction gear. This type of gear can provide a lot of reduction in a small package. This type of gear reducer also has the ability to generate high torque. However, it is important to understand that this gear reducer has thermal limitations, which reduce its efficiency. The choice of lubricant for this gear reducer is very flexible. However, being a yellow metal, it is important to remember that the lubricant must be non-reactive.
Schneckengetriebe finden in vielen Konsumgüter- und Industrieanwendungen Verwendung und zeichnen sich durch hohe Untersetzungsverhältnisse aus. Sie werden in verschiedenen Ausführungen und Größen gefertigt. Schneckengetriebe ähneln Stirnrädern, besitzen jedoch nicht parallele Wellen. Sie eignen sich besonders für Anwendungen, die eine niedrige Ausgangsdrehzahl bei gleichzeitig hohem Drehmoment erfordern.
Schneckengetriebe bieten gegenüber anderen Getrieben einige entscheidende Vorteile. Im Gegensatz zu Standardzahnrädern dreht sich die Schnecke in einer wurmartigen Bewegung. Dieser Mechanismus verhindert eine Rückwärtsbewegung, da der Steigungswinkel des Schneckengetriebes klein ist. Zusätzlich blockieren die Schnecken selbst, was ebenfalls ein Zurückdrehen verhindert. Allerdings ist dieser Mechanismus nicht völlig zuverlässig. Schneckengetriebe finden Anwendung in Aufzügen, Angelrollen, Kettenrädern und Servolenkungen von Kraftfahrzeugen.
Ein weiterer Vorteil von Schneckengetrieben ist ihre einfache Fertigung. Das Prinzip dieser Konstruktion beruht auf zwei zueinander senkrechten Achsen. Anschließend werden dem Schneckenrad zwei oder mehr Gewindegänge hinzugefügt. Die gemeinsame Tangente dieser beiden Achsen schneidet die Teilkreislinie der Schneckenwelle. Dies ist die Grundlage für die Übertragungsgeschwindigkeit.
Bearbeitet von czh
