Applicable Industries: Creating Material Outlets, Manufacturing Plant, Equipment Repair Shops, Foods & Beverage Manufacturing unit, Farms, Printing Shops, Design works , Power & Mining, Meals & Beverage Outlets, Other
Bodyweight (KG): 2 KG
Personalized support: OEM, ODM
Sistema de engranajes: Tornillo sin fin
Output Torque: UP TO 2320
Input Speed: 1400rpm or other
Output Speed: fourteen~186.7rpm
Ratio: 7.5,ten,15,20,thirty,forty,50,60
Shade: RAL9006(gray) OR RAL5571(blue)
Label: As essential
Housing Materials: Aluminum&iron casting
Input Type: IEC flange for mounting motor
Mounted Kind: flange-mounted mounting
Guarantee: 1 12 months after vessel day
Output Form: Sound or Hollow shaft,flange output
Customization: Acceptable
Good quality Control System: ISO9001:2008
Packaging Details: Modest size(RV25~RV90): normal export packing (carton and pallet) Huge size(RV110~RV150): Honeycomb carton and pallet Large size(185): wooden circumstance and pallet fumigated wooden carton or non-wood packing substance carton.
Port: HangZhou/ZheJiang /ZheJiang
Main Goods
| Variedad | Worm Gear Pace Reducer/ gearbox |
| Diseño | WMRV 25/30/40/fifty/sixty three/seventy five/ninety/one hundred ten/one hundred thirty/one hundred fifty/185 |
| Relación | 7.5,ten,fifteen,twenty,twenty five,thirty,40,fifty,sixty,eighty,100. |
| Color | Blue(RAL5571)/Silver gray (K9149) Or On Consumer Ask for |
| Materials | aleación de aluminio |
| Worm wheel: Aluminum Bronze or Zinc Bronze | |
| Worm shaft: 20CrMn Ti | |
| Output Shaft: metal-forty five# | |
| Embalaje | Carton, Honey Comb Carton, Wood Situation with wooden pallet |
| Garantizar | 1 Yr |
| Enter Energy | .09kw,.18kw,1.1KW,1.5KW,2.2KW,3KW,4KW,5.5KW,7.5KW,11Kw and so on. |
| Usos | Industrial Machine: Foods Things, Ceramics, CHEMICAL, Packing, Dyeing,Wood operating, Glass. |
| Brida IEC | IEC common flange or on customer request |
| Lubricante | Synthetic oil or worm equipment oil |
What is a worm gear reducer?
The worm gear reducer is used to change the output speed of the mechanical device. It consists of worm and helical gears mounted on the input side of the equipment. In some cases, this gear reduction system can be multi-stage, enabling extremely low output speeds. It has the advantages of low energy consumption and low vibration.
Reductor de engranajes helicoidales de eje hueco
Worm gear reducer is an effective device to reduce the speed of mechanical equipment. The use of hard steel or non-ferrous metals for the worm increases its efficiency. Worms made of hard steel generate more heat than worms made of mild steel. Different thermal expansion results in gaps between mating surfaces. Despite its many benefits, worm gear reducers are prone to oil leakage, which can be a problem for a number of reasons.
Hollow shaft worm gear reducers are available in different gear ratios and are compatible with many motor types. Some are available in dual-axis and single-axis configurations and can be mounted horizontally or vertically. They are also available in intermediate ratios, as well as four- and five-speed transmission types. They can also be connected with additional output shafts.
Another type of worm gear reducer is the multi-stage variety. This gear reducer has multiple stages, enabling it to reduce speed with extremely low output speeds. In addition to the large transmission ratio, the multi-stage gear reducer has low noise, low vibration and low energy consumption.
Worm gear reducers offer space-saving solutions as well as increased torque. Agknx Gearbox offers worm gear reducers that solve common deceleration problems. The company has also expanded its product range into the bathroom market. Compared with the standard gearbox, the worm gear reducer has the characteristics of lower price and better torque output.
hourglass worm gear
The hourglass type worm gear reducer has multi-tooth line contact and is widely used in heavy machinery. These gears are characterized by a high load-carrying capacity, but they are highly sensitive to misalignment and manufacturing errors. However, by employing point contact, these gears can be made more reliable and can withstand higher loads.
Another major advantage of the hourglass worm gear is its high load capacity. The tooth profile design of the gears has a high relative slip ratio, which improves efficiency and load capacity. In addition, the large angle between the sliding direction and the contact line provides a low coefficient of friction. The hourglass worm gear also features premium carburized steel and phosphor bronze castings for exceptional durability. In addition, the tooth profile is very precise, the operation is quiet, and the speed fluctuation is small.
Agknx worm gear reducers are designed to operate for up to ten hours per day with an even load. The design of this worm gear reducer stems from Sumitomo Heavy Industries’ extensive experience in gear reducers. The smooth surface texture and precise tooth profile of the gears ensure that the gears can withstand high loads without damaging the lubricant film. In addition, Agknx worm shafts are specially designed to have the right stiffness.
Hourglass worm gear reducers are designed to maximize load capacity while minimizing energy consumption. Its fully meshed teeth reduce surface pressure on the worm gear teeth and increase load capacity.
Engranaje helicoidal de doble garganta
Hay algunos aspectos a considerar al elegir un engranaje helicoidal de doble garganta. Primero, el diámetro del círculo de la raíz debe coincidir con el paso circular del engranaje más grande. Esta medida generalmente se realiza midiendo la distancia entre dientes adyacentes. Alternativamente, se puede usar el módulo normal del tornillo sin fin, que es el valor ingresado en el cuadro de diálogo del módulo del tornillo sin fin. Además, el paso axial del tornillo sin fin debe ser igual al diámetro primitivo del paso circular.
Los engranajes helicoidales de doble garganta son una excelente opción para aplicaciones de alta exigencia y uso intensivo. Su diseño es ideal para estas aplicaciones, ya que proporciona una conexión más firme entre el tornillo sin fin y el engranaje. Además, es más compacto que otros tipos de engranajes y comparable a un husillo de paso fino.
La eficiencia de un engranaje helicoidal de doble garganta depende del material del engranaje y del tornillo sin fin. Generalmente, los engranajes se fabrican de acero cementado, mientras que los tornillos sin fin se fabrican de bronce o hierro fundido. En algunos casos, se puede utilizar una combinación de hierro fundido y bronce.
La deflexión del eje del tornillo sin fin también se ve afectada por los parámetros de los dientes. La altura de los dientes, el ángulo de presión y el tamaño influyen en la deflexión del eje. Además, el número de hilos del tornillo sin fin es otro parámetro importante que afecta a dicha deflexión.
Los engranajes helicoidales de doble garganta se utilizan comúnmente en aplicaciones industriales donde se requiere una alta reducción de velocidad. El tornillo sin fin tiene una estructura dentada cóncava e interna que se puede ajustar para lograr diversas relaciones de transmisión. Los engranajes helicoidales y sus conjuntos deben montarse correctamente en sus ejes para evitar el retroceso.
Engranaje helicoidal de latón
The basic working principle of the brass worm gear reducer is the same as that of the traditional worm gear reducer. Its axial pitch must be equal to the circumferential pitch of the larger gear. The single-thread design advances one tooth per revolution, while the double-thread design advances two teeth. The threads on the worm are either left-handed or right-handed. The lead of a worm is the distance a point on the thread of the worm moves in one revolution. The lead angle is the angle tangent to the pitch of the cylinder and the axis of the worm.
Double-thread worm gear reducers are best for heavy loads. It provides the tightest connection between the worm and the gear. Assembly of the worm gear requires precise mounting. The keyway installation method involves drilling a square cut in the gear hole. This prevents the worm from rotating on the shaft and helps transmit torque. Then use the set screw to secure the gear to the hub.
The large fuel tank helps keep the worm gear clean and reduces heat. It also provides lubrication for extended life. Worm gear reducers with oil reservoirs provide a lubricated environment and low-friction surfaces. Additionally, it offers multi-position installation flexibility. Additionally, its housing is cross-milled for precise alignment. It also features internal baffles for leak-free ventilation.
I260 series worm gear reducers are one-piece iron casings with solid or hollow output shafts and tapered roller bearings. This gear reducer is designed for low to medium-horsepower applications. This gear reducer is a cost-effective option with low initial cost, the high gear ratio, and high torque in a compact package. Also, it is more shock resistant than other gear reducers.
Engranaje helicoidal de latón
Brass worm gear reducer is a reduction gear. This type of gear can provide a lot of reduction in a small package. This type of gear reducer also has the ability to generate high torque. However, it is important to understand that this gear reducer has thermal limitations, which reduce its efficiency. The choice of lubricant for this gear reducer is very flexible. However, being a yellow metal, it is important to remember that the lubricant must be non-reactive.
Los engranajes helicoidales se utilizan en numerosas aplicaciones industriales y de consumo, y ofrecen altas relaciones de reducción. Se fabrican en diversas configuraciones y tamaños. Son similares a los engranajes rectos, pero con ejes no paralelos. Además, son adecuados para aplicaciones que requieren baja velocidad de salida pero alto par motor.
Los engranajes helicoidales presentan algunas ventajas distintivas sobre otros tipos de engranajes. En primer lugar, a diferencia de los engranajes estándar, el tornillo sin fin gira con un movimiento helicoidal. Este mecanismo impide el movimiento inverso, debido a que el ángulo de avance del tornillo sin fin es pequeño. Además, los tornillos sin fin se autobloquean, lo que ayuda a prevenir el giro inverso. Sin embargo, este mecanismo no es del todo fiable. Los engranajes helicoidales se pueden encontrar en ascensores, carretes de pesca, piñones y sistemas de dirección asistida de automóviles.
Otra ventaja de los engranajes helicoidales es su facilidad de fabricación. El diseño se basa en dos ejes perpendiculares entre sí. A continuación, se añaden dos o más roscas al engranaje helicoidal. La tangente común entre estos dos ejes interseca la línea de paso del eje del engranaje helicoidal. Este es el principio fundamental para la transmisión de velocidad.
Editor por czh
