Applicable Industries: Creating Material Outlets, Manufacturing Plant, Equipment Repair Shops, Foods & Beverage Manufacturing unit, Farms, Printing Shops, Design works , Power & Mining, Meals & Beverage Outlets, Other
Bodyweight (KG): 2 KG
Personalized support: OEM, ODM
传动装置：蜗轮蜗杆
Output Torque: UP TO 2320
Input Speed: 1400rpm or other
Output Speed: fourteen~186.7rpm
Ratio: 7.5,ten,15,20,thirty,forty,50,60
Shade: RAL9006(gray) OR RAL5571(blue)
Label: As essential
Housing Materials: Aluminum&iron casting
Input Type: IEC flange for mounting motor
Mounted Kind: flange-mounted mounting
Guarantee: 1 12 months after vessel day
Output Form: Sound or Hollow shaft,flange output
Customization: Acceptable
Good quality Control System: ISO9001:2008
Packaging Details: Modest size(RV25~RV90): normal export packing (carton and pallet) Huge size(RV110~RV150): Honeycomb carton and pallet Large size(185): wooden circumstance and pallet fumigated wooden carton or non-wood packing substance carton.
Port: HangZhou/ZheJiang /ZheJiang
Main Goods
| 种类 | Worm Gear Pace Reducer/ gearbox |
| 设计 | WMRV 25/30/40/fifty/sixty three/seventy five/ninety/one hundred ten/one hundred thirty/one hundred fifty/185 |
| 比率 | 7.5,ten,fifteen,twenty,twenty five,thirty,40,fifty,sixty,eighty,100. |
| 颜色 | Blue(RAL5571)/Silver gray (K9149) Or On Consumer Ask for |
| 材料 | Aluminum alloy |
| Worm wheel: Aluminum Bronze or Zinc Bronze | |
| Worm shaft: 20CrMn Ti | |
| Output Shaft: metal-forty five# | |
| 包装 | Carton, Honey Comb Carton, Wood Situation with wooden pallet |
| 保证 | 1 Yr |
| Enter Energy | .09kw,.18kw,1.1KW,1.5KW,2.2KW,3KW,4KW,5.5KW,7.5KW,11Kw and so on. |
| 用法 | Industrial Machine: Foods Things, Ceramics, CHEMICAL, Packing, Dyeing,Wood operating, Glass. |
| IEC法兰 | IEC common flange or on customer request |
| 润滑剂 | Synthetic oil or worm equipment oil |
What is a worm gear reducer?
The worm gear reducer is used to change the output speed of the mechanical device. It consists of worm and helical gears mounted on the input side of the equipment. In some cases, this gear reduction system can be multi-stage, enabling extremely low output speeds. It has the advantages of low energy consumption and low vibration.
Hollow shaft worm gear reducer
Worm gear reducer is an effective device to reduce the speed of mechanical equipment. The use of hard steel or non-ferrous metals for the worm increases its efficiency. Worms made of hard steel generate more heat than worms made of mild steel. Different thermal expansion results in gaps between mating surfaces. Despite its many benefits, worm gear reducers are prone to oil leakage, which can be a problem for a number of reasons.
Hollow shaft worm gear reducers are available in different gear ratios and are compatible with many motor types. Some are available in dual-axis and single-axis configurations and can be mounted horizontally or vertically. They are also available in intermediate ratios, as well as four- and five-speed transmission types. They can also be connected with additional output shafts.
Another type of worm gear reducer is the multi-stage variety. This gear reducer has multiple stages, enabling it to reduce speed with extremely low output speeds. In addition to the large transmission ratio, the multi-stage gear reducer has low noise, low vibration and low energy consumption.
Worm gear reducers offer space-saving solutions as well as increased torque. Agknx Gearbox offers worm gear reducers that solve common deceleration problems. The company has also expanded its product range into the bathroom market. Compared with the standard gearbox, the worm gear reducer has the characteristics of lower price and better torque output.
hourglass worm gear
The hourglass type worm gear reducer has multi-tooth line contact and is widely used in heavy machinery. These gears are characterized by a high load-carrying capacity, but they are highly sensitive to misalignment and manufacturing errors. However, by employing point contact, these gears can be made more reliable and can withstand higher loads.
Another major advantage of the hourglass worm gear is its high load capacity. The tooth profile design of the gears has a high relative slip ratio, which improves efficiency and load capacity. In addition, the large angle between the sliding direction and the contact line provides a low coefficient of friction. The hourglass worm gear also features premium carburized steel and phosphor bronze castings for exceptional durability. In addition, the tooth profile is very precise, the operation is quiet, and the speed fluctuation is small.
Agknx worm gear reducers are designed to operate for up to ten hours per day with an even load. The design of this worm gear reducer stems from Sumitomo Heavy Industries’ extensive experience in gear reducers. The smooth surface texture and precise tooth profile of the gears ensure that the gears can withstand high loads without damaging the lubricant film. In addition, Agknx worm shafts are specially designed to have the right stiffness.
Hourglass worm gear reducers are designed to maximize load capacity while minimizing energy consumption. Its fully meshed teeth reduce surface pressure on the worm gear teeth and increase load capacity.
双喉蜗轮蜗杆
选择双喉蜗轮时需要考虑以下几个方面。首先，根圆的直径必须与较大齿轮的圆周节距相匹配。通常通过测量相邻齿之间的距离来测量。或者，也可以使用蜗杆的法向模数，即在“蜗杆模数”对话框中输入的值。此外，蜗杆的轴向节距应等于圆周节距的节圆直径。
双喉蜗轮蜗杆传动装置是重型和重载应用的理想选择。这种蜗轮蜗杆传动装置的设计使其非常适合重载应用，因为它能实现蜗杆与齿轮之间更紧密的连接。与其他类型的齿轮相比，它的结构更紧凑，性能可与细螺距丝杠相媲美。
双喉蜗轮蜗杆传动的效率取决于齿轮和蜗杆的材质。通常，齿轮由渗碳钢制成，而蜗杆则由青铜或铸铁制成。在某些情况下，也可以使用铸铁和青铜的组合。
蜗杆轴的挠度也受齿轮参数的影响。齿高、压力角和尺寸因子都会影响蜗杆轴的挠度。此外，蜗杆螺纹数也是影响蜗杆轴挠度的另一个重要参数。
双喉蜗轮蜗杆传动装置常用于需要高减速比的工业应用中。蜗杆具有凹形内齿结构，可通过调节实现不同的传动比。蜗轮蜗杆传动装置及其组件必须正确安装在轴上，以防止反向传动。
黄铜蜗轮
The basic working principle of the brass worm gear reducer is the same as that of the traditional worm gear reducer. Its axial pitch must be equal to the circumferential pitch of the larger gear. The single-thread design advances one tooth per revolution, while the double-thread design advances two teeth. The threads on the worm are either left-handed or right-handed. The lead of a worm is the distance a point on the thread of the worm moves in one revolution. The lead angle is the angle tangent to the pitch of the cylinder and the axis of the worm.
Double-thread worm gear reducers are best for heavy loads. It provides the tightest connection between the worm and the gear. Assembly of the worm gear requires precise mounting. The keyway installation method involves drilling a square cut in the gear hole. This prevents the worm from rotating on the shaft and helps transmit torque. Then use the set screw to secure the gear to the hub.
The large fuel tank helps keep the worm gear clean and reduces heat. It also provides lubrication for extended life. Worm gear reducers with oil reservoirs provide a lubricated environment and low-friction surfaces. Additionally, it offers multi-position installation flexibility. Additionally, its housing is cross-milled for precise alignment. It also features internal baffles for leak-free ventilation.
I260 series worm gear reducers are one-piece iron casings with solid or hollow output shafts and tapered roller bearings. This gear reducer is designed for low to medium-horsepower applications. This gear reducer is a cost-effective option with low initial cost, the high gear ratio, and high torque in a compact package. Also, it is more shock resistant than other gear reducers.
黄铜蜗轮
Brass worm gear reducer is a reduction gear. This type of gear can provide a lot of reduction in a small package. This type of gear reducer also has the ability to generate high torque. However, it is important to understand that this gear reducer has thermal limitations, which reduce its efficiency. The choice of lubricant for this gear reducer is very flexible. However, being a yellow metal, it is important to remember that the lubricant must be non-reactive.
蜗轮蜗杆广泛应用于消费和工业领域，具有很高的减速比。这些齿轮有多种规格和尺寸可供选择。蜗轮蜗杆与正齿轮类似，但其轴并不平行。蜗轮蜗杆也适用于需要低转速高扭矩的应用场合。
蜗轮蜗杆相比其他齿轮具有一些显著优势。首先，与普通齿轮不同，蜗杆以蜗轮蜗杆式运动的方式旋转。这种机制可以防止反向运动，因为蜗轮蜗杆的导程角很小。此外，蜗杆具有自锁功能，也有助于防止反向运动。然而，这种机制并非完全可靠。蜗轮蜗杆广泛应用于电梯、渔线轮、链轮和汽车动力转向系统等领域。
蜗轮蜗杆的另一个优点是易于制造。这种设计的原理是利用两个相互垂直的轴线。然后在蜗轮上增加两圈或多圈螺纹。这两个轴线的公切线与蜗轮轴的节线相交。这就是传动速度的依据。
editor by czh
