Applicable Industries: Creating Material Outlets, Manufacturing Plant, Equipment Repair Shops, Foods & Beverage Manufacturing unit, Farms, Printing Shops, Design works , Power & Mining, Meals & Beverage Outlets, Other
Bodyweight (KG): 2 KG
個別サポート：OEM、ODM
ギア機構：ウォーム
Output Torque: UP TO 2320
Input Speed: 1400rpm or other
Output Speed: fourteen~186.7rpm
Ratio: 7.5,ten,15,20,thirty,forty,50,60
Shade: RAL9006(gray) OR RAL5571(blue)
Label: As essential
Housing Materials: Aluminum&iron casting
Input Type: IEC flange for mounting motor
Mounted Kind: flange-mounted mounting
Guarantee: 1 12 months after vessel day
Output Form: Sound or Hollow shaft,flange output
Customization: Acceptable
Good quality Control System: ISO9001:2008
Packaging Details: Modest size(RV25~RV90): normal export packing (carton and pallet) Huge size(RV110~RV150): Honeycomb carton and pallet Large size(185): wooden circumstance and pallet fumigated wooden carton or non-wood packing substance carton.
Port: HangZhou/ZheJiang /ZheJiang
Main Goods
| バラエティ | Worm Gear Pace Reducer/ gearbox |
| デザイン | WMRV 25/30/40/fifty/sixty three/seventy five/ninety/one hundred ten/one hundred thirty/one hundred fifty/185 |
| 比率 | 7.5,ten,fifteen,twenty,twenty five,thirty,40,fifty,sixty,eighty,100. |
| 色 | Blue(RAL5571)/Silver gray (K9149) Or On Consumer Ask for |
| 材料 | Aluminum alloy |
| Worm wheel: Aluminum Bronze or Zinc Bronze | |
| ウォームシャフト：20CrMn Ti | |
| Output Shaft: metal-forty five# | |
| パッキング | Carton, Honey Comb Carton, Wood Situation with wooden pallet |
| 保証 | 1 Yr |
| Enter Energy | .09kw,.18kw,1.1KW,1.5KW,2.2KW,3KW,4KW,5.5KW,7.5KW,11Kw and so on. |
| 使用例 | Industrial Machine: Foods Things, Ceramics, CHEMICAL, Packing, Dyeing,Wood operating, Glass. |
| IECフランジ | IEC common flange or on customer request |
| 潤滑剤 | Synthetic oil or worm equipment oil |
What is a worm gear reducer?
The worm gear reducer is used to change the output speed of the mechanical device. It consists of worm and helical gears mounted on the input side of the equipment. In some cases, this gear reduction system can be multi-stage, enabling extremely low output speeds. It has the advantages of low energy consumption and low vibration.
中空軸ウォームギア減速機
Worm gear reducer is an effective device to reduce the speed of mechanical equipment. The use of hard steel or non-ferrous metals for the worm increases its efficiency. Worms made of hard steel generate more heat than worms made of mild steel. Different thermal expansion results in gaps between mating surfaces. Despite its many benefits, worm gear reducers are prone to oil leakage, which can be a problem for a number of reasons.
Hollow shaft worm gear reducers are available in different gear ratios and are compatible with many motor types. Some are available in dual-axis and single-axis configurations and can be mounted horizontally or vertically. They are also available in intermediate ratios, as well as four- and five-speed transmission types. They can also be connected with additional output shafts.
Another type of worm gear reducer is the multi-stage variety. This gear reducer has multiple stages, enabling it to reduce speed with extremely low output speeds. In addition to the large transmission ratio, the multi-stage gear reducer has low noise, low vibration and low energy consumption.
Worm gear reducers offer space-saving solutions as well as increased torque. Agknx Gearbox offers worm gear reducers that solve common deceleration problems. The company has also expanded its product range into the bathroom market. Compared with the standard gearbox, the worm gear reducer has the characteristics of lower price and better torque output.
hourglass worm gear
The hourglass type worm gear reducer has multi-tooth line contact and is widely used in heavy machinery. These gears are characterized by a high load-carrying capacity, but they are highly sensitive to misalignment and manufacturing errors. However, by employing point contact, these gears can be made more reliable and can withstand higher loads.
Another major advantage of the hourglass worm gear is its high load capacity. The tooth profile design of the gears has a high relative slip ratio, which improves efficiency and load capacity. In addition, the large angle between the sliding direction and the contact line provides a low coefficient of friction. The hourglass worm gear also features premium carburized steel and phosphor bronze castings for exceptional durability. In addition, the tooth profile is very precise, the operation is quiet, and the speed fluctuation is small.
Agknx worm gear reducers are designed to operate for up to ten hours per day with an even load. The design of this worm gear reducer stems from Sumitomo Heavy Industries’ extensive experience in gear reducers. The smooth surface texture and precise tooth profile of the gears ensure that the gears can withstand high loads without damaging the lubricant film. In addition, Agknx worm shafts are specially designed to have the right stiffness.
Hourglass worm gear reducers are designed to maximize load capacity while minimizing energy consumption. Its fully meshed teeth reduce surface pressure on the worm gear teeth and increase load capacity.
ダブルスロートウォームギア
デュアルスロートウォームギアを選択する際には、いくつか考慮すべき点があります。まず、歯底円の直径は、大きい方のギアの円ピッチと一致している必要があります。この測定は通常、隣接する歯間の距離を測定することで行います。あるいは、ウォームの標準モジュールを使用することもできます。これは、ウォームモジュールダイアログに入力する値です。さらに、ウォームの軸方向ピッチは、円ピッチのピッチ直径と等しくなければなりません。
ダブルスロートウォームギアは、重負荷用途に最適な選択肢です。このウォームギアの設計は、ウォームとギア間の接続をより強固にするため、重負荷用途に理想的です。また、他のタイプのギアよりもコンパクトで、細ピッチリードスクリューに匹敵する性能を備えています。
ダブルスロートウォームギアの効率は、ギアとウォームの材質によって決まります。一般的に、ギアは浸炭鋼で作られ、ウォームギアは青銅または鋳鉄で作られます。場合によっては、鋳鉄と青銅の組み合わせが使用されることもあります。
ウォームシャフトのたわみは、歯の形状によっても影響を受けます。歯の高さ、圧力角、サイズといった要素はすべて、ウォームシャフトのたわみに影響を与えます。さらに、ウォームのねじ山数も、ウォームシャフトのたわみに影響を与える重要なパラメータの一つです。
ダブルスロートウォームギアは、高い減速比が求められる産業用途で一般的に使用されています。ウォームは凹状の内歯構造を持ち、調整することで様々な減速比を実現できます。ウォームギアおよびウォームギアアセンブリは、逆回転を防ぐためにシャフトに適切に取り付ける必要があります。
真鍮製ウォームギア
The basic working principle of the brass worm gear reducer is the same as that of the traditional worm gear reducer. Its axial pitch must be equal to the circumferential pitch of the larger gear. The single-thread design advances one tooth per revolution, while the double-thread design advances two teeth. The threads on the worm are either left-handed or right-handed. The lead of a worm is the distance a point on the thread of the worm moves in one revolution. The lead angle is the angle tangent to the pitch of the cylinder and the axis of the worm.
Double-thread worm gear reducers are best for heavy loads. It provides the tightest connection between the worm and the gear. Assembly of the worm gear requires precise mounting. The keyway installation method involves drilling a square cut in the gear hole. This prevents the worm from rotating on the shaft and helps transmit torque. Then use the set screw to secure the gear to the hub.
The large fuel tank helps keep the worm gear clean and reduces heat. It also provides lubrication for extended life. Worm gear reducers with oil reservoirs provide a lubricated environment and low-friction surfaces. Additionally, it offers multi-position installation flexibility. Additionally, its housing is cross-milled for precise alignment. It also features internal baffles for leak-free ventilation.
I260 series worm gear reducers are one-piece iron casings with solid or hollow output shafts and tapered roller bearings. This gear reducer is designed for low to medium-horsepower applications. This gear reducer is a cost-effective option with low initial cost, the high gear ratio, and high torque in a compact package. Also, it is more shock resistant than other gear reducers.
真鍮製ウォームギア
Brass worm gear reducer is a reduction gear. This type of gear can provide a lot of reduction in a small package. This type of gear reducer also has the ability to generate high torque. However, it is important to understand that this gear reducer has thermal limitations, which reduce its efficiency. The choice of lubricant for this gear reducer is very flexible. However, being a yellow metal, it is important to remember that the lubricant must be non-reactive.
ウォームギアは、多くの民生用および産業用用途で使用されており、高い減速比を実現しています。これらのギアは、さまざまな形状とサイズで製造されています。ウォームギアは平歯車に似ていますが、軸が平行ではありません。ウォームギアは、低速で高トルクを必要とする用途にも適しています。
ウォームギアには、他のギアに比べていくつかの明確な利点があります。まず、標準的なギアとは異なり、ウォームはウォームのように回転します。この機構により、逆回転が防止されます。これは、ウォームギアのリード角が小さいためです。さらに、ウォームは自己ロック機構を備えているため、逆回転を防ぐのに役立ちます。ただし、この機構は完全に信頼できるものではありません。ウォームギアは、エレベーター、釣り用リール、スプロケット、自動車のパワーステアリングなどに使用されています。
ウォームギアのもう一つの利点は、製造が容易であることです。この設計の根拠は、互いに直交する2つの軸を持つことです。そして、ウォームギアに2つ以上のねじ山が刻まれます。これら2つの軸の共通接線が、ウォームギア軸のピッチ線と交差します。これが伝達速度の基準となります。
czhによる編集
