中国标准86 302 CZPT 中国汽车零部件配件蜗轮蜗杆减速机,带高品质变速箱驱动轴

产品描述

Reliability

DT14 adopts a fully helical gear and planetary gearbox structure, with low noise and strong load-bearing capacity;

The pressure resistance and overheating resistance of the friction material of the synchronizer are leading domestically, and the lifespan of the synchronizer has been extended to match that of the gearbox assembly;

The DT14 assembly has undergone 2 million kilometers of road validation, and the B10 has a lifespan of 1.6 million kilometers. The entire series can be equipped with hydraulic retarders to ensure driving safety.

Convenience

Single H control of the top cover and front and rear auxiliary box pneumatic shift mode, achieving step-by-step gear shifting and jumping operation, with clear gear positions and convenient operation;

Self enhancing double cone synchronizer reduces shifting force by 2-3 times compared to synchronizers of the same level, making shifting more lightweight and giving a sedan like feel;

The ultra long oil change cycle of 300000 kilometers is at the leading level in the industry, making it easier for users to use.

高效

Adopting a dual lubrication method of active lubrication and splash lubrication to lubricate key components such as bearings, synchronizers, and gears, providing more complete lubrication and lower friction losses;

By using an independent external oil cooling system, the problem of high temperature of the gearbox assembly in special road conditions (climbing long slopes) is avoided, ensuring stable operation of components, higher transmission efficiency, and prolonging oil change HangZhouage and gearbox service life.

Transmission product characteristic parameters
Torque (N · m)2000-3200
Transmission efficiency97.4%
Noise (dB)86
Net weight (kg)302
Oil change HangZhouage (km)300 thousand
Speed ratioDD/OD(DD:1-16.41,3.22-15.06 OD:0.8-13.16,2.58-12.09)
B10 Durability (km)1 million 200 thousand

Here’s why our products stand out:
     1. Extensive Product Range: We offer a diverse selection of buses, school buses, andspecial purpose vehicles to cater to various transportation needs. Whether yourequire standard buses for public transport, specialized school buses withenhanced safety features, or custom-built special purpose vehicles for specificapplications, we have a solution to meet your requirements.
     2. Superior Quality and Reliability: Our vehicles are manufactured to the highestindustry standards, ensuring exceptional quality, reliability, and longevity. Wecollaborate with reputable manufacturers and conduct rigorous quality controlchecks to deliver products that exceed customer expectations. Our commitmentto CHINAMFG is reflected in every vehicle we offer.
     3. Cutting-Edge Technology: We incorporate advanced technologies andinnovations into our vehicles to enhance performance, efficiency, and safety.From fuel-efficient engines and intelligent control systems to state-of-the-art
safety features and eco-friendly designs, our products are at the forefront ofautomotive technology.
     4. Customization Options: We understand that every client has unique needs ancpreferences, Therefore, we provide customization options to tailor our vehiclesaccording to specific requirements. Whether it’s seating capacity, interiorconfigurations, accessibility features, or branding elements, we work closely withour clients to deliver personalized solutions.
    5. Focus on Safety: Safety is our top priority. Our school buses are designed withcomprehensive safety features, including reinforced structures, advanced brakincsystems, and integrated safety technologies. We prioritize passenger and driversafety to provide peace of mind for both educational institutions and parents.
   6. Exceptional After-Sales Service: Our commitment to customer satisfactionextends beyond the purchase. We provide reliable after-sales service andsupport, including spare parts availability, technical assistance, and maintenanceguidance. Our dedicated team ensures that our customers receive prompt andefficient service throughout the ownership lifecycle.

常问问题

1.What do you need to provide a quote?
Please kindly send us the drawing of your product. Details below should be included,
  A.Materials B. Surface Finish C. Tolerance D. Quantity
  (Please be noted that these are essential for our quoting. We couldn’t quote the specific 
price without any of them.).

2.When can I get the price?
Our professional sales team will feedback your RFQ within 12hours, and give you the Quotation within 48hours max. if the drawing and specification is all in details.

3.How can I get the sample to check your quality?
After price confirmation, you can require for samples to check our product’s quality. If you just need a blank sample to check the manufacturing quality, we will provide you sample after the sample order confirmed.

4.What’s the lead time for Mould and samples ?
For normal project, we can complete Mould and supply the 1st article sample within 30 to 40days.
For urgently project, we can complete the Mould and Sample within 20days max.

5.What’s the payment terms for Order ?
For Mould/tooling and sample : 50% deposit pay by Order, rest 50% pay after sample approval.
For production Order for new Customers : we request 30% down payment, rest 70% pay by copy of Original B/L copy. For long lasting regular customer, we can give better payment terms, such as 100% pay after delivery or by B/L copy.

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售后服务:1 年
保修单:1 年
认证:TUV, GS
Torque (N · M):2000-3200
Transmission Efficiency:97.4%
Noise (dB):86
定制化:
可用的

|

定制请求

蜗轮蜗杆箱

蜗轮减速机常见问题及故障排除

蜗轮蜗杆减速器和其他机械部件一样,随着时间的推移会出现各种问题。以下是一些常见问题及可能的故障排除步骤:

  • 过热: 过热可能由润滑不足、负载过大或运行温度过高等因素引起。请检查润滑油液位,确保通风良好,必要时降低负载。
  • 噪声和振动: 过大的噪音和振动可能是由于齿轮不对中、齿轮磨损或啮合不良造成的。检查齿轮是否不对中,检查齿轮齿面磨损情况,并确保齿轮啮合良好。
  • 泄漏: 漏油可能是由于密封件或垫片损坏造成的。检查密封件和垫片,必要时进行更换。
  • 效率降低: 摩擦、磨损或不对中都会导致效率损失。应定期检查变速箱性能,确保润滑良好,并解决任何磨损或不对中问题。
  • 反弹: 过大的齿轮间隙会影响精度和准确度。调整齿轮啮合并减少齿轮间隙可以提高性能。
  • 癫痫发作或束缚: 齿轮箱卡滞或抱死可能是由于润滑不足、杂物堵塞或未对准造成的。请清洁齿轮箱,确保润滑良好,并解决未对准问题。
  • 磨损的齿轮: 齿轮齿面磨损会导致性能下降。应定期检查齿轮的磨损情况,并根据需要更换磨损的齿轮。
  • 密封件磨损: 密封件会随着时间推移而磨损,导致泄漏和污染。应定期检查密封件,必要时进行更换。

如果遇到上述任何问题,务必及时处理,以防止进一步损坏并保持蜗轮蜗杆减速机的性能。定期维护、适当润滑以及及早解决问题有助于延长减速机的使用寿命并提高其可靠性。

蜗轮蜗杆箱

如何计算蜗轮蜗杆减速器的输入速度和输出速度?

计算蜗轮蜗杆减速器的输入和输出速度需要了解齿轮比和减速原理。以下是计算这些速度的方法:

  • 输入速度: 输入速度(N)1是驱动齿轮的转速,在本例中指的是蜗轮蜗杆。该值通常由制造商提供,也可以直接测量。
  • 输出速度: 输出速度(N)2) 是从动齿轮(即蜗轮)的转速。要计算输出转速,请使用以下公式:

    N2 = N1 / (Z1 * 我)

在哪里:
N2 = 输出转速(rpm)
N1 = 输入转速(rpm)
Z1 蜗轮蜗杆的齿数
i = 齿轮比(蜗轮齿数与蜗杆螺纹数之比)

需要注意的是,蜗轮蜗杆减速器设计用于减速,这意味着其输出速度低于输入速度。此外,减速器的效率、摩擦力和其他因素都会影响实际输出速度。计算输入速度和输出速度对于了解蜗轮蜗杆减速器在特定应用中的性能和能力至关重要。

蜗轮蜗杆箱

蜗轮蜗杆传动装置的类型及其用途

蜗轮蜗杆传动装置的结构因蜗杆和与其啮合的齿轮的排列方式而异。以下是一些常见类型及其应用:

  • 单包络蜗轮: 这种配置可提供高扭矩传输和高效率,适用于采矿设备和工业机械等重型应用。
  • 双包络蜗轮: 由于接触面积增大,这种类型的材料具有更高的承载能力和更高的效率。它广泛应用于航空航天、机器人和精密机械领域。
  • 无喉蜗轮蜗杆: 这种类型的蜗杆是无喉部的圆柱形蜗杆。它适用于需要精确运动控制的应用,例如数控机床和机器人。
  • 喉蜗轮: 这种蜗杆结构在蜗杆上设有喉部,可实现平稳啮合和更高的承载能力。它广泛应用于输送机、电梯和汽车领域。
  • 非模块化蜗轮蜗杆: 这种设计中,蜗杆和齿轮是配套的,从而实现了更好的啮合和更高的效率。它被广泛应用于需要定制化的各个行业。
  • 模块化蜗轮蜗杆: 这种类型的传动装置允许蜗杆和齿轮部件互换,从而在设计和维护方面提供了灵活性。它常用于输送机、搅拌机和物料搬运系统。

选择合适的蜗轮蜗杆传动装置取决于负载能力、效率、精度和应用要求等因素。咨询齿轮箱专家可以帮助您确定最适合您特定需求的配置。

中国标准86 302 CZPT 中国汽车零部件配件蜗轮蜗杆减速机,带高品质变速箱驱动轴	中国标准86 302 CZPT 中国汽车零部件配件蜗轮蜗杆减速机,带高品质变速箱驱动轴
editor by CX 2024-04-23