产品描述
S series Helical Geared Motor 特征
1. Features:
- High efficiency: 75%-80%;
- High technology: the helical gear and a worm gear combined with an integrated transmission to improve the torque and efficiency.
- High precision: the gear is made of high-quality alloy steel forging, carbonitriding and hardening treatment, grinding process to ensure high precision and stable running.
- High interchangeability: highly modular, serial design, strong versatility and interchangeability.
2. Technical 范围s
| 比率 | 6.8-288 |
| Input power | 0.12-22KW |
| 输出扭矩 | 11-4530N.m |
| 输出速度 | 5-206rpm |
| Mounting type | Foot mounted, foot mounted with CHINAMFG shaft, output flange mounted, hollow shaft mounted, B5 flange mounted with hollow shaft, foot mounted with hollow shaft, B14 flange mounted with hollow shaft, foot mounted with splined hole, foot mounted with shrink disk, hollow shaft mounted with anti-torque arm. |
| 输入法 | 法兰输入(AM)、轴输入(AD)、直列式交流电机输入或AQA伺服电机 |
| 刹车释放 | HF-manual release(lock in the brake release position), HR-manual release(autom-atic braking position) |
| 热敏电阻 | TF(Thermistor protection PTC thermisto) TH(Thermistor protection Bimetal swotch) |
| Mounting Position | M1、M2、M3、M4、M5、M6 |
| 类型 | S37-S97 |
| 输出轴 | 20mm, 25mm, 30mm, 35mm, 40mm, 50mm, 60mm, 70mm, |
| 房屋材料 | HT200 high-strength cast iron from R37,47,57,67,77,87 |
| 房屋材料 | HT250 High strength cast iron from R97 107,137,147, 157,167,187 |
| Heat treatment technology | carbonitriding and hardening treatment |
| Single Stage Efficiency | 75%-80% |
| 润滑剂 | VG220 |
| 保护等级 | IP55,F级 |
关于我们
ZheJiang CHINAMFG Drive Co.,Ltd,the predecessor was a state-owned military mould enterprise, was established in 1965. CHINAMFG specializes in the complete power transmission solution for high-end equipment manufacturing industries based on the aim of “Platform Product, Application Design and Professional Service”.
Starshine have a strong technical force with over 350 employees at present, including over 30 engineering technicians, 30 quality inspectors, covering an area of 80000 square CHINAMFG and kinds of advanced processing machines and testing equipments. We have a good foundation for the industry application development and service of high-end speed reducers & variators owning to the provincial engineering technology research center,the lab of gear speed reducers, and the base of modern R&D.
我们的团队
Quality Control
Quality:Insist on Improvement,Strive for Excellence With the development of equipment manufacturing indurstry,customer never satirsfy with the current quality of our products,on the contrary,wcreate the value of quality.
Quality policy:to enhance the overall level in the field of power transmission
Quality View:Continuous Improvement , pursuit of excellence
Quality Philosophy:Quality creates value
3. Incoming Quality Control
To establish the AQL acceptable level of incoming material control, to provide the material for the whole inspection, sampling, immunity. On the acceptance of qualified products to warehousing, substandard goods to take return, check, rework, rework inspection; responsible for tracking bad, to monitor the supplier to take corrective
measures to prevent recurrence.
4. Process Quality Control
The manufacturing site of the first examination, inspection and final inspection, sampling according to the requirements of some projects, judging the quality change trend;
found abnormal phenomenon of manufacturing, and supervise the production department to improve, eliminate the abnormal phenomenon or state.
5. FQC(Final QC)
After the manufacturing department will complete the product, stand in the customer’s position on the finished product quality verification, in order to ensure the quality of
customer expectations and needs.
6. OQC(Outgoing QC)
After the product sample inspection to determine the qualified, allowing storage, but when the finished product from the warehouse before the formal delivery of the goods, there is a check, this is called the shipment inspection.Check content:In the warehouse storage and transfer status to confirm, while confirming the delivery of the
product is a product inspection to determine the qualified products.
7. Certification.
包装
送货
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| 应用: | 汽车、机械、农业机械 |
|---|---|
| 功能: | 分配功率、改变驱动扭矩、改变驱动方向、改变转速、降低转速 |
| 布局: | Helical Worm Gear |
| 硬度: | 硬化的牙面 |
| 安装: | 横版 |
| 步: | 三步 |
| 定制化: | 可用的 | 定制请求 |
|---|

蜗轮减速器可以用于重型机械吗?
是的,蜗轮减速器可用于重型机械,并且由于其固有的特性和优势,经常被选用于此类应用:
- 高扭矩传动: 蜗轮减速器以其传递高扭矩负载的能力而闻名,因此适用于需要大量动力传输的重型机械。
- 负载分配: 蜗轮蜗杆的设计实现了稳健的载荷分布和蜗杆与蜗轮齿之间的良好接触。这提高了它们的承载能力,使它们能够承受重载而不会过早磨损或失效。
- 紧凑型设计: 蜗轮减速器结构紧凑,单级即可实现高减速比。这使得高输入转速能够降低到较低的输出转速,这在重型机械中通常是必需的。
- 过载保护: 蜗轮蜗杆具有天然的自锁特性,这意味着齿轮不易被外力反向驱动。这一特性提供了固有的过载保护,可防止在突发负载峰值的情况下损坏齿轮箱和机械设备。
- 运行平稳: 蜗轮减速器运行平稳,这对于需要精确控制运动的重型机械来说至关重要。
然而,在考虑将蜗轮减速器应用于重载工况时,确保合理的工程设计和尺寸选择至关重要。设计应考虑负载、转速、工作周期、润滑和温度等因素,以确保最佳性能和使用寿命。
总体而言,蜗轮减速器非常适合各个行业的重型机械,包括采矿、建筑、制造等行业。

蜗轮蜗杆变速箱漏油的诊断与修复
蜗轮蜗杆变速箱漏油会导致润滑不足、摩擦增大,并可能损坏变速箱部件。以下是诊断和修复漏油的详细步骤:
- 检查变速箱: 对变速箱进行目视检查,以确定泄漏源。检查变速箱周围是否有油渍、湿点或积油。
- 检查密封件和垫圈: 检查密封件、垫圈和O形圈是否有磨损、裂纹或损坏迹象。这些部件是常见的泄漏点。
- 拧紧螺栓和紧固件: 确保所有螺栓、螺钉和紧固件都已正确拧紧。松动的紧固件会造成缝隙,导致润滑油泄漏。
- 更换损坏的密封件: 如果发现密封件或垫圈损坏,请更换新的。使用与工作条件和润滑剂相匹配的密封件。
- 检查呼吸阀: 通气阀堵塞或故障会导致变速箱内部压力升高,进而造成泄漏。必要时,请清洁或更换通气阀。
- 检查轴封: 检查轴封是否有磨损或损坏。如果磨损严重,请更换为尺寸和材质合适的密封件。
- 使用合适的润滑剂: 请务必使用变速箱推荐的正确润滑油。使用错误的润滑油会导致泄漏。
- 涂抹密封剂: 在某些情况下,在接缝和连接处涂抹合适的密封剂可以帮助防止泄漏。请遵循制造商的说明进行正确涂抹。
- 监控泄漏: 解决问题后,需密切观察变速箱,看是否有持续泄漏的迹象。如果泄漏持续存在,则可能需要进一步检查。
- 定期维护: 制定定期维护计划,包括检查密封件、垫圈和其他潜在泄漏点。及时维护可以预防未来的泄漏问题。
如果您不确定如何诊断或修复蜗轮蜗杆变速箱的漏油问题,请考虑咨询专业人士或变速箱制造商,以确保问题得到正确解决。

防止蜗轮蜗杆变速箱出现反冲
蜗轮蜗杆传动装置的反冲会导致精度降低、定位误差增大以及整体效率下降。以下是防止或最大限度减少反冲的步骤:
- 高品质组件: 使用制造公差严格的高质量蜗轮蜗杆和蜗轮。精密部件有助于减少反冲。
- 正确网格划分: 确保蜗轮和蜗杆正确对齐并啮合。啮合不当会导致齿隙增大。
- 预加载: 对蜗轮施加少量预紧力有助于减少齿隙。但是,过大的预紧力会增加摩擦和磨损。
- 防反弹机制: 考虑使用防反冲机制,例如弹簧加载系统或可调节垫片,来补偿任何固有的反冲。
- 润滑: 适当的润滑可以减少摩擦,并有助于最大限度地减少反冲。使用具有良好油膜强度和减少磨损的润滑剂。
- 维护: 定期检查和维护变速箱,以便发现并解决随着时间的推移出现的齿隙变化。
在减少齿隙和保持平稳运行之间取得平衡至关重要。咨询齿轮箱专家并遵循制造商的指导方针,将有助于您优化蜗轮蜗杆减速机的性能,同时最大限度地减少齿隙。


editor by CX 2024-03-26