产品描述
RV series 特征
- RV – Sizes:–150
- Input Options: with input shaft, With Square flange,With Input Flange
- Input Power 0.06 to 11 kW
- RV-Size from 030 to 105 in die-cast aluminium alloy budy and over 110 in cast iron
- Ratios between 5 and 100
- Max torque 1550 N.m and admissible output radial loads max 8771 N
- Aluminium units are supplied complete with synthetic oil and allow for universal mounting positions, with no need to modify lubricant quantity
- Worm wheel: Copper (KK Cu).
- Loading capacity in accordance with: ISO 9001:2015/GB/T 19001-2016
- Size 030 and over are painted with RAL 5571 blue
- Worm gear reducers are available with diffferent combinations: NMRV+NMRV, NMRVpower+NMRV, JWB+NMRV
- NMRV, NRV+VS,NMRV+AS,NMRV+VS,NMRV+F
- Options: torque arm, output flange, viton oil seals, low/high temperature oil, filling/drain/breather/level plug,Small gap
Basic models can be applied to a wide range of power reduction ratios from 5 to 1000.
Warranty: One year from date of delivery.
| WORM GEARBOX | |||||
| SNW SERIES | Output Speed Range: | ||||
| 类型 | Old Type | 输出扭矩 | 输出轴直径 | 14rpm-280rpm | |
| SNW030 | RV030 | 21牛·米 | φ14 | Applicable Motor Power: | |
| SNW040 | RV040 | 45牛·米 | φ19 | 0.06kW-11kW | |
| SNW050 | RV050 | 84牛·米 | φ25 | Input Options1: | |
| SNW063 | RV063 | 160牛·米 | φ25 | With Inline AC Motor | |
| SNW075 | RV075 | 230牛·米 | φ28 | Input Options2: | |
| SNW090 | RV090 | 410牛·米 | φ35 | With Square flange | |
| SNW105 | RV105 | 630N.m | φ42 | Input Options3: | |
| SNW110 | RV110 | 725牛·米 | φ42 | With Input Shaft | |
| SNW130 | RV130 | 1050牛米 | φ45 | Input Options4: | |
| SNW150 | RV150 | 1550牛米 | φ50 | With Input Flange |
Starshine Drive
ZheJiang CHINAMFG Drive Co.,Ltd,the predecessor was a state-owned military mould enterprise, was established in 1965. CHINAMFG specializes in the complete power transmission solution for high-end equipment manufacturing industries based on the aim of “Platform Product, Application Design and Professional Service”.
Starshine have a strong technical force with over 350 employees at present, including over 30 engineering technicians, 30 quality inspectors, covering an area of 80000 square CHINAMFG and kinds of advanced processing machines and testing equipments. We have a good foundation for the industry application development and service of high-end speed reducers & variators owning to the provincial engineering technology research center,the lab of gear speed reducers, and the base of modern R&D.
Our Team
Quality Control
Quality:Insist on Improvement,Strive for Excellence With the development of equipment manufacturing indurstry,customer never satirsfy with the current quality of our products,on the contrary,wcreate the value of quality.
Quality policy:to enhance the overall level in the field of power transmission
Quality View:Continuous Improvement , pursuit of excellence
Quality Philosophy:Quality creates value
3. Incoming Quality Control
To establish the AQL acceptable level of incoming material control, to provide the material for the whole inspection, sampling, immunity. On the acceptance of qualified products to warehousing, substandard goods to take return, check, rework, rework inspection; responsible for tracking bad, to monitor the supplier to take corrective measures
to prevent recurrence.
4. Process Quality Control
The manufacturing site of the first examination, inspection and final inspection, sampling according to the requirements of some projects, judging the quality change trend;
found abnormal phenomenon of manufacturing, and supervise the production department to improve, eliminate the abnormal phenomenon or state.
5. FQC(Final QC)
After the manufacturing department will complete the product, stand in the customer’s position on the finished product quality verification, in order to ensure the quality of
customer expectations and needs.
6. OQC(Outgoing QC)
After the product sample inspection to determine the qualified, allowing storage, but when the finished product from the warehouse before the formal delivery of the goods, there is a check, this is called the shipment inspection.Check content:In the warehouse storage and transfer status to confirm, while confirming the delivery of the product
is a product inspection to determine the qualified products.
Packing
送货
| 硬度: | 硬化的牙面 |
|---|---|
| 安装: | 横版 |
| 布局: | 扩张 |
| 齿轮形状: | Worm and Worm Wheel |
| 步: | 单步 |
| 类型: | 蠕虫减速器 |
| 定制化: | 可用的 | 定制请求 |
|---|

如何正确安装和校准蜗轮减速器
正确安装和校准蜗轮减速器对于确保其最佳性能和使用寿命至关重要。请按照以下步骤安装和校准蜗轮减速器:
- 准备: 安装过程开始前,请准备好所有必要的工具、设备和安全装备。
- 定位: 将蜗杆减速器放置在所需位置,确保其牢固地安装在稳定的表面上。根据需要使用合适的紧固件和安装支架。
- 轴对准: 检查输入轴和输出轴的对准情况。使用精密测量工具确保两轴平行且彼此对齐。
- 底板对准: 将减速器的底板与基础或安装面对齐。在固定底板之前,请确保底板水平且正确对齐。
- 螺栓拧紧: 按照制造商的规格,逐步均匀地拧紧安装螺栓。这有助于确保减速器与安装面之间良好接触。
- 检查是否符合要求: 确认所有旋转部件或运行过程中可能移动的零件都有足够的间隙。避免任何可能造成损坏或性能问题的干涉。
- 润滑: 根据制造商的指南,向蜗轮减速器涂抹推荐的润滑剂。适当的润滑对于平稳运行和减少摩擦至关重要。
- 对齐测试: 安装完成后,在不带负载的情况下短暂运行蜗轮减速器,检查是否有任何异常噪音、振动或错位问题。
- 负载测试: 逐步将预定负载施加到蜗轮减速器上,并监测其运行情况。确保减速器在负载条件下平稳高效地运行。
务必参考制造商针对您特定型号蜗轮减速机提供的安装指南和规格说明。正确的安装和对准有助于提高齿轮箱的可靠性、效率和整体功能。

蚯蚓减量器需要经常维护吗?
由于其设计和运行特性,蜗轮减速器与其他一些类型的齿轮箱相比,通常需要较少的维护。然而,维护对于确保最佳性能和延长使用寿命仍然至关重要。以下是一些需要考虑的关键点:
- 润滑: 适当的润滑对于蜗轮蜗杆减速机至关重要。应定期检查润滑油的液位和质量,以防止磨损和过热。润滑油应按照制造商的建议进行更换。
- 检查: 定期检查变速箱是否有磨损、损坏或漏油迹象。检查是否有任何异常噪音、振动或性能变化,这些都可能表明存在问题。
- 紧固和对齐: 检查并拧紧所有松动的紧固件,并确保变速箱正确对准。未对准会导致磨损加剧和效率降低。
- 密封件维护: 检查并维护密封件,以防止漏油和污染物进入变速箱。
- 打扫: 保持变速箱清洁,清除可能影响其性能的碎屑和污染物。定期清洁可以防止过早磨损和损坏。
- 负载和速度: 确保变速箱在额定负载和转速范围内运行。超出这些限制会导致加速磨损,甚至可能发生故障。
- 环境条件: 考虑变速箱的运行环境。极端温度、湿度和其他因素都会影响变速箱的性能和使用寿命。
蜗轮减速器以其耐用性和自锁功能而闻名,但忽视维护会导致过早磨损、效率降低,甚至发生故障。遵循制造商建议的维护周期和程序对于保持蜗轮减速器的最佳状态至关重要。

防止蜗轮蜗杆变速箱出现反冲
蜗轮蜗杆传动装置的反冲会导致精度降低、定位误差增大以及整体效率下降。以下是防止或最大限度减少反冲的步骤:
- 高品质组件: 使用制造公差严格的高质量蜗轮蜗杆和蜗轮。精密部件有助于减少反冲。
- 正确网格划分: 确保蜗轮和蜗杆正确对齐并啮合。啮合不当会导致齿隙增大。
- 预加载: 对蜗轮施加少量预紧力有助于减少齿隙。但是,过大的预紧力会增加摩擦和磨损。
- 防反弹机制: 考虑使用防反冲机制,例如弹簧加载系统或可调节垫片,来补偿任何固有的反冲。
- 润滑: 适当的润滑可以减少摩擦,并有助于最大限度地减少反冲。使用具有良好油膜强度和减少磨损的润滑剂。
- 维护: 定期检查和维护变速箱,以便发现并解决随着时间的推移出现的齿隙变化。
在减少齿隙和保持平稳运行之间取得平衡至关重要。咨询齿轮箱专家并遵循制造商的指导方针,将有助于您优化蜗轮蜗杆减速机的性能,同时最大限度地减少齿隙。


editor by CX 2023-10-08