产品描述
S Series Foot Mounted Helical-worm Gearbox with Servo Motor with Flange Connection
S series: right-angle speed reduction gearing composed by helical gears, worms, and gears, optimized and designed according to international standard.
High precision, high efficiency, fine classification in transmission ratio, wide range, large transmission torque, reliable performance, low noise, flexible installation, and convenient use and maintenance.
They are widely used in various low-speed transmissions, which are general basic parts of mechanical transmission.The gear ratios afforded by the helical-worm gear stage and the low noise levels during operation make these gear motor ideal low-cost solutions for simple applications.
1.Technical data:
| 产品名称 | S Series Foot Mounted Helical-worm Gearbox with Servo Motor with Flange Connection |
| 齿轮材料 | 20CrMnTi合金钢 |
| 颜色 | Blue Silver Customerized |
| Case Material | Cast iron HT200 |
| 齿轮加工 | HOFLER研磨机研磨完成 |
| 噪声测试 | 低于 65 分贝 |
| 轴承品牌 | C&U bearing, ZWZ,LYC, HRB, CHINAMFG ,etc |
| 油封品牌 | NAK 或其他品牌 |
| 温度升高（最大值） | 40℃ |
| 油温升高（最大值） | 50℃ |
| 振动 | ≤20µm |
| 房屋硬度 | HBS190-240 |
| 齿轮表面硬度 | HRC58°~62° |
| 齿轮芯硬度 | HRC33~40 |
| 齿轮加工精度 | 五年级 |
| 润滑油 | GB L-CKC220-460，壳牌 Omala220-460 |
| 热处理 | 渗碳、淬火等 |
| 效率 | 89% (depends on the transmission stage) |
| 反弹 | ≤20弧分 |
2. Installation type and output mode:
bottom seated type and large and small flange type installation, CHINAMFG shaft output.
3. Input mode:
direct motor, shaft input and connecting flange input.
4. Reduction ratio:
7.75~12901, S,R combination up to 33918.
5.Technical parameters:
Coaxial output
Motor Power: 0.12kw-30kw
Torque: 1.4N · m ~ 23200N · m
Output speed: 0.06 ~ 374r/min
6. Model of R series reducer:
S47, 57, 67, 77, 87, 97
详细照片
认证
包装和运输
安装说明
公司简介
< ABOUT TILI
< 工作坊
质量控制
常问问题
问题1：您是贸易公司还是制造商？
A: We are a professional manufacturer specializing in manufacturing various series of reducer.
Q 2：你们可以做OEM吗？
A:Yes, we can. We can do OEM for all the customers .if you want to order NON-STANDERD speed reducers,pls provide Drafts, Dimensions, Pictures and Samples if possible.
问题 3：你们的保修期是多久？
答：正常情况下，我们的保修期为12个月。
问题 4：你们有减速器的检验程序吗？
A:100% 包装前自检。
Q 5：下单前我可以参观你们的工厂吗？
A：当然，欢迎参观我们的工厂。
Q 6:How to choose a gearbox? What if I don’t know which gear reducer I need?
答：您可以参考我们的产品目录选择变速箱，或者如果您提供所需的输出扭矩、输出转速和电机参数等技术信息，我们可以协助您选择。请放心，尽可能提供详细信息，我们的团队将帮助您找到合适的变速箱。
Q 7: What information shall we give before placing a purchase order?
A:a) Type of the gearbox, Size , Transmission Ratio, input and output type, input flange, mounting position, motor information and shaft deflection etc. b)Housing color.c) Purchase quantity. d) Other special requirements
Q 8：付款条件是什么？
A:You can pay via T/T(30% in advance as deposit before production +70% before delivery
/* 2571 年 1 月 22 日 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| 应用： | 汽车、机械、船舶、农业机械 |
|---|---|
| 功能： | 分配功率、改变驱动扭矩、改变驱动方向、改变转速、降低转速 |
| 布局： | 同轴 |
| 硬度： | 硬化的牙面 |
| 安装： | 横版 |
| 步： | 三步 |
| 定制化： | 可用的 | 定制请求 |
|---|
Can a Worm Gearbox be Used for High-Speed Applications?
Worm gearboxes are generally not recommended for high-speed applications due to their inherent design characteristics. Here’s why:
- 效率： Worm gearboxes tend to have lower efficiency compared to other gearbox types, which means they can generate more heat and experience more energy loss at high speeds.
- 产热量： The sliding contact between the worm and worm wheel in a worm gearbox can lead to significant friction and heat generation, especially at high speeds. This heat can cause thermal expansion, affecting the gearbox’s performance and longevity.
- Wear and Noise: High speeds can exacerbate wear and noise issues in worm gearboxes. Increased friction and wear can lead to faster degradation of components, resulting in reduced lifespan and increased maintenance needs.
- 反弹： Worm gearboxes may have higher backlash compared to other gearbox types, which can impact precision and accuracy in high-speed applications.
While worm gearboxes are more commonly used in applications requiring high torque and moderate speeds, they may not be the best choice for high-speed scenarios. If high-speed operation is a requirement, other gearbox types such as helical, spur, or planetary gearboxes are often better suited due to their higher efficiency, lower heat generation, and reduced wear at elevated speeds.
蜗轮蜗杆减速机的能效：预期结果
蜗轮蜗杆减速机的能效是评估其性能的重要因素。以下是其能效方面的预期：
- 典型效率范围： 蜗轮蜗杆减速器以其结构紧凑和减速比高而著称，但与其他类型的减速器相比，其能量效率可能较低。蜗轮蜗杆减速器的效率通常在 50% 到 90% 之间，具体数值取决于设计、制造质量、润滑和负载条件等多种因素。
- 固有损失： 蜗轮蜗杆传动装置本质上是蜗杆与蜗轮之间的滑动接触。这种滑动接触会产生摩擦，导致能量以热的形式损失。与滚动接触的传动装置相比，滑动接触也导致其效率较低。
- 螺旋蜗杆设计： 一些制造商提供螺旋蜗轮减速机设计，这种设计结合了螺旋齿轮和蜗轮蜗杆的原理。这些设计旨在通过在减速级中加入螺旋齿轮来提高效率，与传统的蜗轮减速机相比，效率更高。
- 润滑： 适当的润滑对于最大限度地减少摩擦和提高能源效率至关重要。使用高质量的润滑油并确保变速箱得到充分润滑，有助于减少摩擦造成的损失。
- 申请注意事项： 虽然蜗轮蜗杆减速器的能量效率可能低于其他类型的减速器，但它在结构紧凑、扭矩传递能力强和结构简单等方面仍然具有优势。因此，在决定是否采用蜗轮蜗杆减速器时，应考虑具体应用需求，包括能量效率与其他性能因素之间的权衡。
选择蜗轮蜗杆减速器时，必须权衡能量效率、扭矩传递、减速器尺寸以及具体应用需求之间的利弊。定期维护、适当润滑以及选择设计精良的减速器，有助于在蜗轮蜗杆减速器技术的限制范围内实现最佳的能量效率。
What Industries Commonly Use Worm Reducers?
Worm reducers are versatile mechanical components that find applications in various industries due to their unique advantages and capabilities. Some of the industries that commonly use worm reducers include:
- 物料搬运： Worm reducers are widely used in material handling equipment such as conveyors, bucket elevators, and cranes to control movement and manage heavy loads.
- Automotive: They are utilized in automotive manufacturing processes, assembly lines, and vehicle positioning systems.
- Food and Beverage: Worm reducers are used in food processing and packaging machinery where hygiene and cleanliness are crucial.
- Agriculture: Agricultural equipment like irrigation systems and tractors use worm reducers for controlling rotational motion.
- Mining and Construction: Heavy-duty applications in mining equipment, excavators, and construction machinery benefit from the torque multiplication provided by worm reducers.
- Energy: Wind turbines and solar tracking systems use worm reducers to convert low-speed, high-torque motion into rotational energy.
- Textile: Textile machinery employs worm reducers for controlling speed and tension in weaving and spinning operations.
- Packaging: Packaging equipment relies on worm reducers for precise movement and positioning of packaging materials.
- Medical: Medical devices and equipment often utilize worm reducers for their accuracy and controlled motion.
- Printing: Printing machines use worm reducers to regulate paper feed and ensure consistent printing quality.
Worm reducers’ ability to provide high torque output, compact design, and self-locking characteristics makes them suitable for applications requiring reliable and controlled motion across various industries.
editor by CX 2024-03-27
