产品描述
RV series 特征
- RV – Sizes:–150
- Input Options: with input shaft, With Square flange,With Input Flange
- Input Power 0.06 to 11 kW
- RV-Size from 030 to 105 in die-cast aluminium alloy budy and over 110 in cast iron
- Ratios between 5 and 100
- Max torque 1550 N.m and admissible output radial loads max 8771 N
- Aluminium units are supplied complete with synthetic oil and allow for universal mounting positions, with no need to modify lubricant quantity
- Worm wheel: Copper (KK Cu).
- Loading capacity in accordance with: ISO 9001:2015/GB/T 19001-2016
- Size 030 and over are painted with RAL 5571 blue
- Worm gear reducers are available with diffferent combinations: NMRV+NMRV, NMRVpower+NMRV, JWB+NMRV
- NMRV, NRV+VS,NMRV+AS,NMRV+VS,NMRV+F
- Options: torque arm, output flange, viton oil seals, low/high temperature oil, filling/drain/breather/level plug,Small gap
Basic models can be applied to a wide range of power reduction ratios from 5 to 1000.
Warranty: One year from date of delivery.
| WORM GEARBOX | |||||
| SNW SERIES | Output Speed Range: | ||||
| 类型 | Old Type | 输出扭矩 | 输出轴直径 | 14rpm-280rpm | |
| SNW030 | RV030 | 21牛·米 | φ14 | Applicable Motor Power: | |
| SNW040 | RV040 | 45牛·米 | φ19 | 0.06kW-11kW | |
| SNW050 | RV050 | 84牛·米 | φ25 | Input Options1: | |
| SNW063 | RV063 | 160牛·米 | φ25 | With Inline AC Motor | |
| SNW075 | RV075 | 230牛·米 | φ28 | Input Options2: | |
| SNW090 | RV090 | 410牛·米 | φ35 | With Square flange | |
| SNW105 | RV105 | 630N.m | φ42 | Input Options3: | |
| SNW110 | RV110 | 725牛·米 | φ42 | With Input Shaft | |
| SNW130 | RV130 | 1050牛米 | φ45 | Input Options4: | |
| SNW150 | RV150 | 1550牛米 | φ50 | With Input Flange |
Starshine Drive
ZheJiang CHINAMFG Drive Co.,Ltd,the predecessor was a state-owned military mould enterprise, was established in 1965. CHINAMFG specializes in the complete power transmission solution for high-end equipment manufacturing industries based on the aim of “Platform Product, Application Design and Professional Service”.
Starshine have a strong technical force with over 350 employees at present, including over 30 engineering technicians, 30 quality inspectors, covering an area of 80000 square CHINAMFG and kinds of advanced processing machines and testing equipments. We have a good foundation for the industry application development and service of high-end speed reducers & variators owning to the provincial engineering technology research center,the lab of gear speed reducers, and the base of modern R&D.
我们的团队
Quality Control
Quality:Insist on Improvement,Strive for Excellence With the development of equipment manufacturing indurstry,customer never satirsfy with the current quality of our products,on the contrary,wcreate the value of quality.
Quality policy:to enhance the overall level in the field of power transmission
Quality View:Continuous Improvement , pursuit of excellence
Quality Philosophy:Quality creates value
3. Incoming Quality Control
To establish the AQL acceptable level of incoming material control, to provide the material for the whole inspection, sampling, immunity. On the acceptance of qualified products to warehousing, substandard goods to take return, check, rework, rework inspection; responsible for tracking bad, to monitor the supplier to take corrective measures
to prevent recurrence.
4. Process Quality Control
The manufacturing site of the first examination, inspection and final inspection, sampling according to the requirements of some projects, judging the quality change trend;
found abnormal phenomenon of manufacturing, and supervise the production department to improve, eliminate the abnormal phenomenon or state.
5. FQC(Final QC)
After the manufacturing department will complete the product, stand in the customer’s position on the finished product quality verification, in order to ensure the quality of
customer expectations and needs.
6. OQC(Outgoing QC)
After the product sample inspection to determine the qualified, allowing storage, but when the finished product from the warehouse before the formal delivery of the goods, there is a check, this is called the shipment inspection.Check content:In the warehouse storage and transfer status to confirm, while confirming the delivery of the product
is a product inspection to determine the qualified products.
包装
送货
| 应用： | 汽车、机械、农业机械 |
|---|---|
| 功能： | 分配功率、改变驱动扭矩、改变驱动方向、改变转速、降低转速 |
| 布局： | Worm and Worm Wheel |
| 硬度： | 硬化的牙面 |
| 安装： | 横版 |
| 步： | 单步 |
| 定制化： | 可用的 | 定制请求 |
|---|
蜗轮蜗杆变速箱可以反转运转方向吗？
是的，可以通过改变输入轴或输出轴的方向来改变蜗轮蜗杆传动箱的运转方向。但是，改变蜗轮蜗杆传动箱的运转方向可能会带来一些需要考虑的影响：
- 效率： 改变蜗轮蜗杆传动装置的旋转方向可能会影响其效率。由于蜗杆和蜗轮的设计，蜗轮蜗杆传动装置通常在一个旋转方向上效率更高。
- 反弹： 反转旋转方向可能会导致变速箱间隙增大或空转，从而影响精度和运行平稳性。
- 润滑： 根据变速箱的设计，反转方向可能会影响润滑油的分布，并导致齿轮齿面磨损不均。
- 加载： 改变方向也可能影响变速箱的承载能力，特别是如果变速箱的设计主要用于单向操作。
- 噪声和振动： 由于齿轮啮合方式和啮合行为的变化，方向反转有时会导致噪音和振动增加。
如果需要反转蜗轮蜗杆减速机的运转方向，建议参考减速机制造商的指南和建议。这些指南和建议可以帮助判断特定型号的减速机是否适合反转运转，以及为确保正常运行所需的任何预防措施或调整。
如何计算蜗轮减速机的效率
计算蜗轮蜗杆减速器的效率需要确定输出功率与输入功率的比值。效率衡量的是减速器将输入功率无损耗地转化为有效输出功率的能力。以下是计算方法：
- 步骤 1：测量输入功率： 使用功率计或其他合适的测量设备测量输入功率（Pin）。
- 步骤 2：测量输出功率： 测量变速箱向负载提供的输出功率（Pout）。
- 步骤 3：计算效率： 使用以下公式计算效率 (η)：效率 (η) = (输出功率 / 输入功率) * 100%
例如，如果输入功率为 1000 瓦，输出功率为 850 瓦，则效率为 (850 / 1000) * 100% = 85%。
需要注意的是，效率会因齿轮设计、润滑、磨损和负载条件等因素而异。计算出的效率可以帮助我们了解变速箱的动力转换效率，但始终建议参考制造商提供的变速箱效率等级规格。
What Industries Commonly Use Worm Reducers?
Worm reducers are versatile mechanical components that find applications in various industries due to their unique advantages and capabilities. Some of the industries that commonly use worm reducers include:
- 物料搬运： Worm reducers are widely used in material handling equipment such as conveyors, bucket elevators, and cranes to control movement and manage heavy loads.
- Automotive: They are utilized in automotive manufacturing processes, assembly lines, and vehicle positioning systems.
- Food and Beverage: Worm reducers are used in food processing and packaging machinery where hygiene and cleanliness are crucial.
- Agriculture: Agricultural equipment like irrigation systems and tractors use worm reducers for controlling rotational motion.
- Mining and Construction: Heavy-duty applications in mining equipment, excavators, and construction machinery benefit from the torque multiplication provided by worm reducers.
- Energy: Wind turbines and solar tracking systems use worm reducers to convert low-speed, high-torque motion into rotational energy.
- Textile: Textile machinery employs worm reducers for controlling speed and tension in weaving and spinning operations.
- Packaging: Packaging equipment relies on worm reducers for precise movement and positioning of packaging materials.
- Medical: Medical devices and equipment often utilize worm reducers for their accuracy and controlled motion.
- Printing: Printing machines use worm reducers to regulate paper feed and ensure consistent printing quality.
Worm reducers’ ability to provide high torque output, compact design, and self-locking characteristics makes them suitable for applications requiring reliable and controlled motion across various industries.
editor by CX 2023-10-20
