产品描述
RV series 特征
- RV – Sizes:–150
- Input Options: with input shaft, With Square flange,With Input Flange
- Input Power 0.06 to 11 kW
- RV-Size from 030 to 105 in die-cast aluminium alloy budy and over 110 in cast iron
- Ratios between 5 and 100
- Max torque 1550 N.m and admissible output radial loads max 8771 N
- Aluminium units are supplied complete with synthetic oil and allow for universal mounting positions, with no need to modify lubricant quantity
- Worm wheel: Copper (KK Cu).
- Loading capacity in accordance with: ISO 9001:2015/GB/T 19001-2016
- Size 030 and over are painted with RAL 5571 blue
- Worm gear reducers are available with diffferent combinations: NMRV+NMRV, NMRVpower+NMRV, JWB+NMRV
- NMRV, NRV+VS,NMRV+AS,NMRV+VS,NMRV+F
- Options: torque arm, output flange, viton oil seals, low/high temperature oil, filling/drain/breather/level plug,Small gap
Basic models can be applied to a wide range of power reduction ratios from 5 to 1000.
Warranty: One year from date of delivery.
| WORM GEARBOX | |||||
| SNW SERIES | Output Speed Range: | ||||
| 类型 | Old Type | 输出扭矩 | 输出轴直径 | 14rpm-280rpm | |
| SNW030 | RV030 | 21牛·米 | φ14 | Applicable Motor Power: | |
| SNW040 | RV040 | 45牛·米 | φ19 | 0.06kW-11kW | |
| SNW050 | RV050 | 84牛·米 | φ25 | Input Options1: | |
| SNW063 | RV063 | 160牛·米 | φ25 | With Inline AC Motor | |
| SNW075 | RV075 | 230牛·米 | φ28 | Input Options2: | |
| SNW090 | RV090 | 410牛·米 | φ35 | With Square flange | |
| SNW105 | RV105 | 630N.m | φ42 | Input Options3: | |
| SNW110 | RV110 | 725牛·米 | φ42 | With Input Shaft | |
| SNW130 | RV130 | 1050牛米 | φ45 | Input Options4: | |
| SNW150 | RV150 | 1550牛米 | φ50 | With Input Flange |
Starshine Drive
ZheJiang CHINAMFG Drive Co.,Ltd,the predecessor was a state-owned military mould enterprise, was established in 1965. CHINAMFG specializes in the complete power transmission solution for high-end equipment manufacturing industries based on the aim of “Platform Product, Application Design and Professional Service”.
Starshine have a strong technical force with over 350 employees at present, including over 30 engineering technicians, 30 quality inspectors, covering an area of 80000 square CHINAMFG and kinds of advanced processing machines and testing equipments. We have a good foundation for the industry application development and service of high-end speed reducers & variators owning to the provincial engineering technology research center,the lab of gear speed reducers, and the base of modern R&D.
我们的团队
Quality Control
Quality:Insist on Improvement,Strive for Excellence With the development of equipment manufacturing indurstry,customer never satirsfy with the current quality of our products,on the contrary,wcreate the value of quality.
Quality policy:to enhance the overall level in the field of power transmission
Quality View:Continuous Improvement , pursuit of excellence
Quality Philosophy:Quality creates value
3. Incoming Quality Control
To establish the AQL acceptable level of incoming material control, to provide the material for the whole inspection, sampling, immunity. On the acceptance of qualified products to warehousing, substandard goods to take return, check, rework, rework inspection; responsible for tracking bad, to monitor the supplier to take corrective measures
to prevent recurrence.
4. Process Quality Control
The manufacturing site of the first examination, inspection and final inspection, sampling according to the requirements of some projects, judging the quality change trend;
found abnormal phenomenon of manufacturing, and supervise the production department to improve, eliminate the abnormal phenomenon or state.
5. FQC(Final QC)
After the manufacturing department will complete the product, stand in the customer’s position on the finished product quality verification, in order to ensure the quality of
customer expectations and needs.
6. OQC(Outgoing QC)
After the product sample inspection to determine the qualified, allowing storage, but when the finished product from the warehouse before the formal delivery of the goods, there is a check, this is called the shipment inspection.Check content:In the warehouse storage and transfer status to confirm, while confirming the delivery of the product
is a product inspection to determine the qualified products.
包装
送货
| 应用： | 汽车、机械、农业机械 |
|---|---|
| 功能： | 减速 |
| 布局： | 角落 |
| 硬度： | 硬化的牙面 |
| 安装： | 竖式 |
| 步： | 单步 |
| 定制化： | 可用的 | 定制请求 |
|---|
如何正确安装和校准蜗轮减速器
正确安装和校准蜗轮减速器对于确保其最佳性能和使用寿命至关重要。请按照以下步骤安装和校准蜗轮减速器：
- 准备： 安装过程开始前，请准备好所有必要的工具、设备和安全装备。
- 定位： 将蜗杆减速器放置在所需位置，确保其牢固地安装在稳定的表面上。根据需要使用合适的紧固件和安装支架。
- 轴对准： 检查输入轴和输出轴的对准情况。使用精密测量工具确保两轴平行且彼此对齐。
- 底板对准： 将减速器的底板与基础或安装面对齐。在固定底板之前，请确保底板水平且正确对齐。
- 螺栓拧紧： 按照制造商的规格，逐步均匀地拧紧安装螺栓。这有助于确保减速器与安装面之间良好接触。
- 检查是否符合要求： 确认所有旋转部件或运行过程中可能移动的零件都有足够的间隙。避免任何可能造成损坏或性能问题的干涉。
- 润滑： 根据制造商的指南，向蜗轮减速器涂抹推荐的润滑剂。适当的润滑对于平稳运行和减少摩擦至关重要。
- 对齐测试： 安装完成后，在不带负载的情况下短暂运行蜗轮减速器，检查是否有任何异常噪音、振动或错位问题。
- 负载测试： 逐步将预定负载施加到蜗轮减速器上，并监测其运行情况。确保减速器在负载条件下平稳高效地运行。
务必参考制造商针对您特定型号蜗轮减速机提供的安装指南和规格说明。正确的安装和对准有助于提高齿轮箱的可靠性、效率和整体功能。
蚯蚓减量器需要经常维护吗？
由于其设计和运行特性，蜗轮减速器与其他一些类型的齿轮箱相比，通常需要较少的维护。然而，维护对于确保最佳性能和延长使用寿命仍然至关重要。以下是一些需要考虑的关键点：
- 润滑： 适当的润滑对于蜗轮蜗杆减速机至关重要。应定期检查润滑油的液位和质量，以防止磨损和过热。润滑油应按照制造商的建议进行更换。
- 检查： 定期检查变速箱是否有磨损、损坏或漏油迹象。检查是否有任何异常噪音、振动或性能变化，这些都可能表明存在问题。
- 紧固和对齐： 检查并拧紧所有松动的紧固件，并确保变速箱正确对准。未对准会导致磨损加剧和效率降低。
- 密封件维护： 检查并维护密封件，以防止漏油和污染物进入变速箱。
- 打扫： 保持变速箱清洁，清除可能影响其性能的碎屑和污染物。定期清洁可以防止过早磨损和损坏。
- 负载和速度： 确保变速箱在额定负载和转速范围内运行。超出这些限制会导致加速磨损，甚至可能发生故障。
- 环境条件： 考虑变速箱的运行环境。极端温度、湿度和其他因素都会影响变速箱的性能和使用寿命。
蜗轮减速器以其耐用性和自锁功能而闻名，但忽视维护会导致过早磨损、效率降低，甚至发生故障。遵循制造商建议的维护周期和程序对于保持蜗轮减速器的最佳状态至关重要。
如何为您的应用选择合适的蜗轮减速机
为您的应用选择合适的蜗轮减速机需要仔细考虑各种因素：
- 负载要求： 确定应用所需的扭矩和负载要求，以确保所选变速箱能够承受负载而不影响性能。
- 减速： 计算达到所需输出速度所需的减速比。蜗轮蜗杆减速器以高减速比而闻名。
- 效率： 考虑齿轮箱的效率，因为蜗轮蜗杆齿轮箱由于滑动作用，效率通常较低。评估其效率是否满足您的应用需求。
- 空间限制： 评估变速箱的可用空间。蜗轮蜗杆变速箱结构紧凑，因此适用于空间有限的应用场合。
- 安装方式： 确定最适合您应用的安装方向和配置。
- 运行环境： 考虑温度、湿度和污染物暴露等因素。选择具有合适密封件和材料的变速箱，以承受环境影响。
- 反弹： 评估您的应用中可接受的齿隙水平。与其他齿轮类型相比，蜗轮蜗杆减速器可能出现更大的齿隙。
- 自锁式： 如果需要自锁功能，请确认所选变速箱无需外部制动机构即可防止倒车。
- 维护： 考虑齿轮箱的维护要求。某些蜗轮蜗杆齿轮箱需要定期润滑和维护，以确保正常运转。
- 成本： 权衡变速箱的特性和性能与整体成本，确保其符合您的预算。
咨询变速箱制造商或专家，获取针对您具体应用场景的建议。测试和模拟也有助于验证特定变速箱是否满足您的需求。
editor by CX 2023-10-18
