Deskripsi Solusi
S Sequence Flange Mounted Helical Worm Gearbox S/SA/Sf/Saf
Konfigurasi Masukan | Direct motor coupled |
With IEC B5/B14 motor flange | |
With IEC B5/B14 motor mounted | |
With strong input shaft | |
Konfigurasi Keluaran
| Strong output shaft |
Strong output shaft with flange | |
Hollow output shaft | |
Hollow output shaft with flange | |
Variants of the Helical Worm Equipment Unit Sequence S / SF / SA / SAF | Foot- or flange-mounted |
B5 or B14 flange-mounted | |
Solid shaft or hollow shaft | |
Hollow shaft with keyed connection, shrink disk, splined hollow shaft, or Torque Arm |
Specialized Data:
| Housing content | Cast iron/Ductile iron |
| Kekerasan perumahan | HBS190-240 |
| Bahan roda gigi | Baja paduan 20CrMnTi |
| Surface area hardness of gears | HRC58°~62 ° |
| Kekerasan inti roda gigi | HRC33~forty |
| Enter / Output shaft substance | 42CrMo alloy metal |
| Enter / Output shaft hardness | HRC25~thirty |
| Ketelitian pemesinan roda gigi | precise grinding, 6~5 Grade |
| Minyak pelumas | GB L-CKC220-460, Shell Omala220-460 |
| Warmth remedy | tempering, cementiting, quenching, and so forth. |
| Efektivitas | 94%~96% (depends on the transmission stage) |
| Sound (MAX) | 60~68dB |
| Kenaikan suhu (maks) | 40°C |
| Temp. increase (Oil)(MAX) | 50°C |
| Getaran | ≤20µm |
| Reaksi | ≤20Arcmin |
| Merek bantalan | China best model bearing, HRB/LYC/ZWZ/C&U. Or other makes asked for, NSK. |
| Manufacturer of oil seal | NAK — ZheJiang or other manufacturers asked for |
Atribut
High modular layout, adaptable mounting manner.
Integrated casting housing,compact dimension, steady transmitting and lower noise stage.
Perfect oil leakage avoiding makes the good sealings and can be utilised in wide variety of industry.
Advanced gear grinding and modified profile, high loading assist and far more safe procedure.
Large effectiveness and preserve electrical power.
Help save cost and reduced servicing.
Spesifikasi
Produk | Diameter Poros mm | Horizontal Center Peak mm | External Flange Dia. mm | Energi (kw) | Perbandingan (Saya) | Torsi Nominal (Nm) | |
Strong Shaft | Hollow Shaft | ||||||
S/SF/SA/SAF37 | ф20 | ф20 | 88 | .twelve-.55 | 24-204 | seratus | |
S/SF/SA/SAF47 | ф25 | ф30 / ф25 | 100 | 160 | .eighteen-.75 | 24-204 | seratus lima puluh |
S/SF/SA/SAF57 | ф30 | ф35 / ф30 | 112 | dua ratus | .seventy five-1.five | 24-204 | 250 |
S/SF/SA/SAF67 | ф35 | ф45 /ф40 | 140 | dua ratus | .seventy five-three | 24-285 | 460 |
S/SF/SA/SAF77 | ф45 | ф60 / ф50 | seratus delapan puluh | 250 | .75-7.five | 24-385 | 1200 |
S/SF/SA/SAF87 | ф60 | ф70 / ф60 | 225 | 350 | 1.1-eleven | 24-389 | 2000 |
S/SF/SA/SAF97 | ф70 | ф90 / ф70 | 280 | 450 | 1.5-eighteen.5 | 24-389 | 3500 |
Business profile
Circumstance
Sedang mengemas
Pertanyaan yang Sering Diajukan (FAQ)
Q1: I want to get your products, how can I spend?
A: You can pay by way of T/T(thirty%+70%), L/C ,D/P etc.
Q2: Bagaimana Anda dapat menjamin kualitasnya?
A: A single year’s warranty against B/L date. If you meet with top quality issue, please send us photographs or video to check out, we assure to ship spare elements or new merchandise to substitute. Our promise not contain inappropriate procedure or incorrect specification choice.
Q3: How we decide on versions and technical specs?
A: You can e-mail us the series code (for illustration: RC collection helical gearbox) as properly as need details, such as motor electrical power,output speed or ratio, support factor or your application…as significantly info as feasible. If you can supply some photographs or drawings,it is wonderful.
Q4: If we never discover what we want on your internet site, what must we do?
A: We offer you 3 possibilities:
one, You can e-mail us the photographs, drawings or descriptions details. We will attempt to style your items on the foundation of our
standard types.
two, Our R&D office is specialist for OEM/ODM merchandise by drawing/samples, you can ship us samples, we do customized style for your bulk purchasing.
three, We can create new merchandise if they have excellent market. We have presently designed many products for unique making use of successful, this sort of as special gearbox for agitator, cement conveyor, sneakers equipment and so on.
Q5: Can we get 1 laptop of each item for top quality tests?
A: Yes, we are glad to settle for trial get for high quality screening.
Q6: How about your item delivery time?
A: Generally for 20’container, it requires twenty five-30 workdays for RV collection worm gearbox, 35-40 workdays for helical gearmotors.
| US $80-200 / Bagian | | 2 Pieces (Pesanan Minimum) |
###
| Aplikasi: | Motor, Motorcycle, Machinery, Agricultural Machinery |
|---|---|
| Kekerasan: | Permukaan Gigi yang Mengeras |
| Instalasi: | M1-M6 |
| Tata letak: | Koaksial |
| Bentuk Gigi: | Roda Gigi Silinder |
| Melangkah: | Langkah Ganda |
###
| Kustomisasi: | Tersedia |
|---|
###
Konfigurasi Masukan | Direct motor coupled |
With IEC B5/B14 motor flange | |
With IEC B5/B14 motor mounted | |
With solid input shaft | |
Konfigurasi Keluaran | Solid output shaft |
Solid output shaft with flange | |
Hollow output shaft | |
Hollow output shaft with flange | |
Variants of the Helical Worm Gear Unit Series S / SF / SA / SAF | Foot- or flange-mounted |
B5 or B14 flange-mounted | |
Solid shaft or hollow shaft | |
Hollow shaft with keyed connection, shrink disk, splined hollow shaft, or Torque Arm |
###
| Bahan perumahan | Cast iron/Ductile iron |
| Kekerasan perumahan | HBS190-240 |
| Bahan roda gigi | Baja paduan 20CrMnTi |
| Kekerasan permukaan roda gigi | HRC58°~62 ° |
| Kekerasan inti roda gigi | HRC33~40 |
| Input / Output shaft material | 42CrMo alloy steel |
| Input / Output shaft hardness | HRC25~30 |
| Ketelitian pemesinan roda gigi | accurate grinding, 6~5 Grade |
| Minyak pelumas | GB L-CKC220-460, Shell Omala220-460 |
| Perlakuan panas | tempering, cementiting, quenching, etc. |
| Efisiensi | 94%~96% (depends on the transmission stage) |
| Noise (MAX) | 60~68dB |
| Kenaikan suhu (maks) | 40°C |
| Kenaikan suhu (Minyak)(MAKS) | 50°C |
| Getaran | ≤20µm |
| Reaksi | ≤20Arcmin |
| Merek bantalan | China top brand bearing, HRB/LYC/ZWZ/C&U. Or other brands requested, NSK. |
| Merek segel oli | NAK — Taiwan or other brands requested |
###
Model | Diameter Poros mm | Horizontal Center Height mm | External Flange Dia. mm | Kekuatan (kw) | Perbandingan (Saya) | Torsi Nominal (Nm) | |
Solid Shaft | Hollow Shaft | ||||||
S/SF/SA/SAF37 | ф20 | ф20 | 88 | 0.12-0.55 | 24-204 | 100 | |
S/SF/SA/SAF47 | ф25 | ф30 / ф25 | 100 | 160 | 0.18-0.75 | 24-204 | 150 |
S/SF/SA/SAF57 | ф30 | ф35 / ф30 | 112 | 200 | 0.75-1.5 | 24-204 | 250 |
S/SF/SA/SAF67 | ф35 | ф45 /ф40 | 140 | 200 | 0.75-3 | 24-285 | 460 |
S/SF/SA/SAF77 | ф45 | ф60 / ф50 | 180 | 250 | 0.75-7.5 | 24-385 | 1200 |
S/SF/SA/SAF87 | ф60 | ф70 / ф60 | 225 | 350 | 1.1-11 | 24-389 | 2000 |
S/SF/SA/SAF97 | ф70 | ф90 / ф70 | 280 | 450 | 1.5-18.5 | 24-389 | 3500 |
| US $80-200 / Bagian | | 2 Pieces (Pesanan Minimum) |
###
| Aplikasi: | Motor, Motorcycle, Machinery, Agricultural Machinery |
|---|---|
| Kekerasan: | Permukaan Gigi yang Mengeras |
| Instalasi: | M1-M6 |
| Tata letak: | Koaksial |
| Bentuk Gigi: | Roda Gigi Silinder |
| Melangkah: | Langkah Ganda |
###
| Kustomisasi: | Tersedia |
|---|
###
Konfigurasi Masukan | Direct motor coupled |
With IEC B5/B14 motor flange | |
With IEC B5/B14 motor mounted | |
With solid input shaft | |
Konfigurasi Keluaran | Solid output shaft |
Solid output shaft with flange | |
Hollow output shaft | |
Hollow output shaft with flange | |
Variants of the Helical Worm Gear Unit Series S / SF / SA / SAF | Foot- or flange-mounted |
B5 or B14 flange-mounted | |
Solid shaft or hollow shaft | |
Hollow shaft with keyed connection, shrink disk, splined hollow shaft, or Torque Arm |
###
| Bahan perumahan | Cast iron/Ductile iron |
| Kekerasan perumahan | HBS190-240 |
| Bahan roda gigi | Baja paduan 20CrMnTi |
| Kekerasan permukaan roda gigi | HRC58°~62 ° |
| Kekerasan inti roda gigi | HRC33~40 |
| Input / Output shaft material | 42CrMo alloy steel |
| Input / Output shaft hardness | HRC25~30 |
| Ketelitian pemesinan roda gigi | accurate grinding, 6~5 Grade |
| Minyak pelumas | GB L-CKC220-460, Shell Omala220-460 |
| Perlakuan panas | tempering, cementiting, quenching, etc. |
| Efisiensi | 94%~96% (depends on the transmission stage) |
| Noise (MAX) | 60~68dB |
| Kenaikan suhu (maks) | 40°C |
| Kenaikan suhu (Minyak)(MAKS) | 50°C |
| Getaran | ≤20µm |
| Reaksi | ≤20Arcmin |
| Merek bantalan | China top brand bearing, HRB/LYC/ZWZ/C&U. Or other brands requested, NSK. |
| Merek segel oli | NAK — Taiwan or other brands requested |
###
Model | Diameter Poros mm | Horizontal Center Height mm | External Flange Dia. mm | Kekuatan (kw) | Perbandingan (Saya) | Torsi Nominal (Nm) | |
Solid Shaft | Hollow Shaft | ||||||
S/SF/SA/SAF37 | ф20 | ф20 | 88 | 0.12-0.55 | 24-204 | 100 | |
S/SF/SA/SAF47 | ф25 | ф30 / ф25 | 100 | 160 | 0.18-0.75 | 24-204 | 150 |
S/SF/SA/SAF57 | ф30 | ф35 / ф30 | 112 | 200 | 0.75-1.5 | 24-204 | 250 |
S/SF/SA/SAF67 | ф35 | ф45 /ф40 | 140 | 200 | 0.75-3 | 24-285 | 460 |
S/SF/SA/SAF77 | ф45 | ф60 / ф50 | 180 | 250 | 0.75-7.5 | 24-385 | 1200 |
S/SF/SA/SAF87 | ф60 | ф70 / ф60 | 225 | 350 | 1.1-11 | 24-389 | 2000 |
S/SF/SA/SAF97 | ф70 | ф90 / ф70 | 280 | 450 | 1.5-18.5 | 24-389 | 3500 |
Advantages and disadvantages of worm gear reducer
If you are looking for a worm gear reducer, you have come to the right place. This article will cover the pros and cons of worm gear reducers and discuss the different types available. You will learn about multi-head worm gear reducers, hollow shaft worm gear reducers as well as hypoid gear sets and motors.
Hollow shaft worm gear reducer
Hollow shaft worm gear reducers are used to connect two or more rotating parts. They are available in single-axis and dual-axis versions and can be connected to various motor types. They can also have different ratios. The ratios of these gear reducers depend on the quality of the bearings and assembly process.
Hollow shaft worm gear reducers are made of bronze worm gears and cast iron hubs. The gears are lubricated with synthetic oil. They are lightweight and durable. They can be installed in various engine housings. Additionally, these gear reducers are available in a variety of sizes. The range includes 31.5, 40, 50, 63, and 75mm models. Other sizes are available upon request.
In addition to worm gear reducers, there are also helical gear reducers. These reducers can achieve very low output speeds. They are also suitable for all-around installations. In addition, the advantage of a multi-stage reducer is that it is more efficient than a single-stage gear reducer. They also feature low noise, low vibration, and low energy consumption.
Hollow shaft worm gear reducers are generally less expensive and last longer. They are also a suitable replacement for solid shaft gearboxes for machines that require high torque without compromising strength. Typical gear arrangements include worm, spur, helical and bevel gears. Gear ratio is the ratio of input torque to output torque.
Multi-head worm gear reducer
The multi-head worm gear reducer is used to reduce the speed of the machine. It uses friction to hold the worm in place while transmitting power. These gears can also be called ground worms and hardened worm gears. They are useful in conveying systems and most engineering applications.
Multiple worm reducers have a large number of gear ratios. These gear designs have a central cross-section that forms the front and rear boundaries of the worm gear. This design is a better choice than other worm gears because it is less prone to wear and can be used with a variety of motors and other electronics.
Adjustable multi-head worm gear reducer to reduce axial play. Usually, the backlash on the left and right sides of the worm is the same. However, if you need less backlash, you can buy a double lead worm gear. This design is ideal for precision applications requiring small clearances. The lead of the opposing teeth of the double worm gear is different from the right side, so the backlash can be adjusted without adjusting the center distance between the worm gears.
Worm gear reducers are available from a variety of manufacturers. Many gear manufacturers stock these gears. Since the gear ratios are standardized, there is no need to adjust the height, diameter, or length of the shaft. Worm gears have fewer moving parts, which means they require less maintenance.
Set Gigi Hipoid
Roda gigi cacing adalah jenis roda gigi yang paling umum. Meskipun roda gigi ini sangat baik untuk rasio tinggi-rendah, rangkaian roda gigi hipoid jauh lebih efisien di semua rasio. Perbedaan ini disebabkan oleh kepadatan torsi yang lebih tinggi, geometri dan material yang lebih baik, serta cara roda gigi hipoid mentransmisikan gaya secara berbeda dibandingkan roda gigi cacing.
Roda gigi hipoid memiliki gigi heliks yang melengkung. Hal ini menghasilkan persambungan roda gigi yang halus dan sedikit kebisingan. Ini karena roda gigi hipoid mulai bersentuhan satu sama lain secara perlahan, tetapi kontak tersebut berlangsung dengan mulus dari gigi ke gigi. Ini mengurangi gesekan dan keausan, sehingga meningkatkan efisiensi mesin.
Keunggulan utama roda gigi hipoid dibandingkan roda gigi cacing adalah kapasitas torsi yang lebih tinggi dan tingkat kebisingan yang lebih rendah. Meskipun biaya awalnya mungkin lebih tinggi, roda gigi hipoid lebih efisien daripada roda gigi cacing. Roda gigi ini mampu menangani beban inersia awal yang lebih tinggi dan dapat menghasilkan torsi lebih besar dengan motor yang lebih kecil. Hal ini menghemat biaya dalam jangka panjang.
Keunggulan lain dari roda gigi hipoid adalah suhu operasinya yang lebih rendah. Roda gigi ini juga tidak memerlukan pelumasan oli atau lubang ventilasi, sehingga mengurangi kebutuhan perawatan. Set roda gigi hipoid bebas perawatan, dan gemuk pada set roda gigi hipoid dapat bertahan selama beberapa dekade.
Motor roda gigi hipoid
A hypoid gear motor is a good choice for a worm gear reducer as it allows for a smaller motor and more efficient energy transfer. In fact, a 1 hp motor driving a hypoid reducer can provide the same output as a 1/2 hp motor driving a worm reducer. A study by Nissei compared two gear reduction methods and determined that a hypoid gear motor produces more torque and power than a worm reducer when using a fixed reduction ratio of 60:1. The study also showed that the 1/2 HP hypoid gear motor is more energy efficient and reduces electricity bills.
Worm reducers run hotter than hypoid gears, and the added heat can shorten their lifespan. This can cause components to wear out faster, and the motor may require more frequent oil changes. In addition, hypoid gear motors are more expensive to manufacture.
Dibandingkan dengan roda gigi cacing, roda gigi hipoid menawarkan efisiensi yang lebih tinggi dan kebisingan operasi yang lebih rendah. Namun, roda gigi ini membutuhkan teknik pemrosesan tambahan. Roda gigi ini terbuat dari perunggu, logam yang lebih lunak yang mampu menyerap beban kejut yang berat. Penggerak cacing membutuhkan pengerasan kerja dan kurang tahan lama. Kebisingan operasi berkurang hingga 30%, dan roda gigi hipoid kurang rentan terhadap kerusakan dibandingkan roda gigi bevel.
Motor roda gigi hipoid dihargai karena efisiensinya dan digunakan dalam aplikasi yang membutuhkan torsi lebih rendah. Profil gigi hipoid yang unik mengurangi gesekan. Selain itu, motor roda gigi hipoid ideal untuk aplikasi di mana ruang terbatas. Motor roda gigi ini sering digunakan dengan puli dan tuas.
R series worm gear reducer
R series worm gear reducers have a variety of characteristics that make them ideal for different applications. Its high rigidity cast iron housing and rigid side gears are designed for smooth drive and low noise. It also features high load capacity and long service life. Additionally, it can be assembled into many different configurations as required.
Efisiensi tinggi, torsi keluaran besar, dan efisiensi penggunaan yang baik. Tersedia dalam empat model dasar mulai dari 0,12KW hingga 200KW. Dapat dipasangkan dengan gearbox bevel sudut kanan untuk memberikan rasio kecepatan besar dan torsi tinggi. Kombinasi ini juga cocok untuk daya keluaran rendah dan torsi tinggi.
AGKNX Electric Worm Gear Reducer
AGKNX Electric worm gear reducers are available with NEMA C-face mounting flanges for a variety of motors. These reducers feature double lip oil seals, an aluminum alloy housing, and two bearings on the input and output shafts. These reducers are rust-proof and have epoxy paint on the inside. They are available in a variety of ratios, from 7.5:1 to 100:1.
Worm reducers are one of the most cost-effective and compact gears. These reducers increase output torque while reducing input speed. AGKNX Electric’s worm gear reducers are pre-installed with Mobil SHC634 Synthetic Gear Oil. These reducers have an internal oil gallery guide to protect the shaft. They also have a one-piece cast iron housing.
AGKNX Electric Corporation adalah distributor independen terkemuka untuk motor listrik di Amerika Serikat. Mereka memiliki delapan gudang yang berlokasi strategis, memungkinkan mereka untuk mengirim sebagian besar pesanan pada hari yang sama. Mereka menawarkan motor dengan berbagai ukuran hingga 20.000 hp. Mereka juga menawarkan berbagai kontrol motor dan penggerak kecepatan variabel.

editor by czh 2022-11-26