China Standard Nmrv040 Worm Gearbox Ratio 5-100 Aluminum Alloy with Hot selling

Product Description

Introduction of Worm Gearbox

1. Made of high-quality aluminum alloy or stainless steel, light in weight and non-rusting.

2. Smooth in running and low in noise, can work long time in dreadful conditions.

3. High in radiating efficiency.

4. Good-looking in appearance, durable in service life and small in volume.

5. Suitable for omni-bearing installation.

6. Inch size and metric size are both available.

Worm Gearbox Main Materials

1. Housing: Die-cast aluminum alloy(frame size 571-090); cast iron(frame size 110-150 ).

2. Worm shaft: 20CrMnTi, carbonize heat treatment make the hardness of gear’s surface up to 56-62 HRC. Retain carburization layer’s thickness between 0.3 and 0.5mm after precise grinding.

3. Worm wheel: Wearable tin bronze alloy.
Detailed Specification

TypeWorm Gear Speed Reducer
ModelNMRV571-150
Ratio5, 7.5, 10, 15, 20, 25, 30, 40, 50, 60, 80, 100
ColorBlue/Silver or on customer request
MaterialHousing: Aluminium alloy or cost iron
Worm Gear: Copper-10-3#
Worm: 20CrMn Ti with carburizing and quenching, surface harness is 56-62HRC
Shaft: Chromium steel-45#
LubricantSynthetic&Mineral
BearingC&U bearing
SealKSK
Temperature-30­40ºC
IEC FlangeB5/B14
Rated Power0.06KW~15KW
ApplicationMetallurgical machinery, food machinery, stage machinery,
welding machinery, road machinery, amusement machines,
packaging machinery, rubber and plastic machinery,
environmental protection machinery, engineering machinery, 
construction machinery, machine tool industry, 
 automotive industry, logistics and transportation and so on.

Mounting Method

NMRVPAMNMPD
IEC57.5101520253040506080100
57156B14506580999999999
03063B595115140111111111111111111
63B14607590            
56B58010012099999999999
56B14506580            
04071B51101301601414141414141414
71B147085105            
63B595115140111111111111111111111111
63B14607590            
56B580100120 999
05080B513016520019191919191919
80B1480100120            
71B51101301601414141414141414141414
71B147085105            
63B5951151401111111111
06390B5130165200242424242424
90B1495115140            
80B5130165200191919191919191919
80B1480100120            
71B51101301601414141414
71B147085105            
075100/112B5180215250282828
100/112B14110130160            
90B513016520024242424242424
90B1495115140            
80B51301652001919191919191919
80B1480100120            
71B511013016014141414
090100/112B5180215250282828282828
100/112B14110130160            
90B5130165200242424242424242424
90B1495115140            
80B51301652001919191919

Note:
We only show several motor models, if these models are not what you want, please freely tell us about your requirement. We will provide you with a suitable motor solution and price soon.
FAQ
1 Q: What’s your MOQ for gear motor and gearbox?
   A: 1 unit is OK for sample testing.
 
2 Q: What about your warranty for your gear motor and gearbox?
   A: One year.
 
3 Q: Do you provide OEM service with customer-logo?
   A: Yes, we could do OEM orders.
 
4 Q: How about your payment terms ?
   A: T/T, western union and paypal. 100% payment in advanced for orders less $10,000. 50% deposit and balance before delivery for orders over $10,000.
 
5 Q: How about your packing ?
   A: Carton, plywood case and pallet.
 
6 Q: What information should be given, if I buy gear motor and gearbox from you ?
   A: Rated power, gearbox ratio, input speed, mounting position. More details, better!
 
7 Q: How do you deliver the gear motor and gearbox?
   A: We will compare and choose the most suitable ways of delivery by sea, air or express courier after customer’s confirmation.
 
Warmly welcome your inquiry!

 

What are the Noise Levels Associated with Worm Gearboxes?

The noise levels associated with worm gearboxes can vary depending on several factors, including the design, quality, operating conditions, and maintenance of the gearbox. Here are some key points to consider:

  • Design and Quality: Well-designed and high-quality worm gearboxes tend to produce lower noise levels. Factors such as gear tooth profile, precision manufacturing, and proper alignment can contribute to reduced noise.
  • Gear Engagement: The way the worm and worm wheel engage and mesh with each other can impact noise levels. Proper tooth contact and alignment can help minimize noise during operation.
  • Lubrication: Inadequate or improper lubrication can lead to increased friction and wear, resulting in higher noise levels. Using the recommended lubricant and maintaining proper lubrication levels are important for noise reduction.
  • Operating Conditions: Operating the gearbox within its specified load and speed limits can help prevent excessive noise generation. Overloading or operating at high speeds beyond the gearbox’s capabilities can lead to increased noise.
  • Backlash: Excessive backlash or play between the gear teeth can lead to impact noise as the teeth engage. Proper backlash adjustment can help mitigate this issue.
  • Maintenance: Regular maintenance, including gear inspection, lubrication checks, and addressing any wear or damage, can help keep noise levels in check.

It’s important to note that while worm gearboxes can produce some noise due to the nature of gear meshing, proper design, maintenance, and operation can significantly reduce noise levels. If noise is a concern for your application, consulting with gearbox manufacturers and experts can provide insights into selecting the right gearbox type and implementing measures to minimize noise.

Application:Motor, Machinery, Marine, Toy, Agricultural Machinery, Industrial Worm Gearbox
Hardness:Hardened Tooth Surface
Installation:Full Ranges
Layout:Coaxial
Gear Shape:Conical – Cylindrical Gear
Step:Three-Step
Samples:
US$ 20/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

Worm Gearbox Applications in Robotics and Automation

Worm gearboxes play a crucial role in various robotics and automation applications due to their unique characteristics and benefits. Here are some common applications where worm gearboxes are used:

  • Robotic Arm Movement: Worm gearboxes are employed in robotic arms to provide precise and controlled movement. The self-locking property of worm gearboxes helps maintain the arm’s position without requiring additional brakes.
  • Conveyor Systems: In automated production lines, worm gearboxes are used to drive conveyor belts and move materials or products along assembly lines with accuracy.
  • Precision Positioning: Worm gearboxes are used in precision positioning systems, such as those found in pick-and-place robots and CNC machines. They ensure accurate and repeatable movements.
  • Pan and Tilt Mechanisms: Worm gearboxes are utilized in pan and tilt mechanisms of surveillance cameras, robotic cameras, and sensors. The self-locking feature helps stabilize and maintain the desired angle.
  • Automated Gates and Doors: Worm gearboxes are used in automated gate and door systems to control their opening and closing movements smoothly and safely.
  • Material Handling: Robots in warehouses and distribution centers use worm gearboxes to manipulate and lift objects, enhancing efficiency in material handling.
  • Medical Robotics: Worm gearboxes are employed in medical robots for surgical procedures, diagnostic equipment, and rehabilitation devices, ensuring precise and controlled movements.
  • Industrial Robots: Industrial robots rely on worm gearboxes for various tasks, including welding, painting, assembly, and packaging, where precise movements are essential.
  • Automated Testing Equipment: In testing and inspection applications, worm gearboxes provide the necessary movement and positioning for accurate testing and measurements.
  • Food and Beverage Industry: Worm gearboxes are used in automated food processing and packaging systems, ensuring hygienic and precise movement of products.

Worm gearboxes are preferred in these applications due to their compact size, high torque output, self-locking feature, and ability to provide a right-angle drive. However, selecting the right gearbox requires considering factors such as load, speed, efficiency, and environmental conditions.

What Industries Commonly Use Worm Reducers?

Worm reducers are versatile mechanical components that find applications in various industries due to their unique advantages and capabilities. Some of the industries that commonly use worm reducers include:

  • Material Handling: Worm reducers are widely used in material handling equipment such as conveyors, bucket elevators, and cranes to control movement and manage heavy loads.
  • Automotive: They are utilized in automotive manufacturing processes, assembly lines, and vehicle positioning systems.
  • Food and Beverage: Worm reducers are used in food processing and packaging machinery where hygiene and cleanliness are crucial.
  • Agriculture: Agricultural equipment like irrigation systems and tractors use worm reducers for controlling rotational motion.
  • Mining and Construction: Heavy-duty applications in mining equipment, excavators, and construction machinery benefit from the torque multiplication provided by worm reducers.
  • Energy: Wind turbines and solar tracking systems use worm reducers to convert low-speed, high-torque motion into rotational energy.
  • Textile: Textile machinery employs worm reducers for controlling speed and tension in weaving and spinning operations.
  • Packaging: Packaging equipment relies on worm reducers for precise movement and positioning of packaging materials.
  • Medical: Medical devices and equipment often utilize worm reducers for their accuracy and controlled motion.
  • Printing: Printing machines use worm reducers to regulate paper feed and ensure consistent printing quality.

Worm reducers’ ability to provide high torque output, compact design, and self-locking characteristics makes them suitable for applications requiring reliable and controlled motion across various industries.

China Standard Nmrv040 Worm Gearbox Ratio 5-100 Aluminum Alloy   with Hot selling		China Standard Nmrv040 Worm Gearbox Ratio 5-100 Aluminum Alloy   with Hot selling
editor by CX 2023-08-23