China Standard Blue Aluminium Worm Gear Box for Conveyor Belt with CE gearbox drive shaft

Product Description

 

Product Description

Main Materials:
1)housing:aluminium alloy ADC12(size 571-090); die cast iron HT200(size 110-150);
2)Worm:20Cr, ZI Involute profile; carbonize&quencher heat treatment make gear surface hardness up to 56-62 HRC; After precision grinding, carburization layer’s thickness between 0.3-0.5mm.
3)Worm Wheel:wearable stannum alloy CuSn10-1

Detailed Photos

Combination Options:
Input:with input shaft, With square flange,With IEC standard input flange
Output:with torque arm, output flange, single output shaft, double output shaft, plastic cover
Worm reducers are available with diffferent combinations: NMRV+NMRV, NMRV+NRV, NMRV+PC, NMRV+UDL, NMRV+MOTORS

Exploded View:

Product Parameters

 
Old Model     
  New Model    Ratio    Center Distance PowerInput Dia. Output Dia.   Output TorqueWeight
RV571   7.5~100  25mm  0.06KW~0.12KW Φ9Φ1121N.m 0.7kgs
RV030RW0307.5~10030mm  0.06KW~0.25KWΦ9(Φ11)Φ1445N.m 1.2kgs
RV040RW0407.5~10040mm  0.09KW~0.55KWΦ9(Φ11,Φ14)Φ18(Φ19)84N.m 2.3kgs
RV050RW0507.5~10050mm  0.12KW~1.5KWΦ11(Φ14,Φ19)Φ25(Φ24)160N.m 3.5kgs
RV063RW0637.5~10063mm  0.18KW~2.2KWΦ14(Φ19,Φ24)Φ25(Φ28)230N.m 6.2kgs
RV075RW0757.5~10075mm  0.25KW~4.0KWΦ14(Φ19,Φ24,Φ28) Φ28(Φ35)410N.m 9.0kgs
RV090RW0907.5~10090mm  0.37KW~4.0KWΦ19(Φ24,Φ28)Φ35(Φ38)725N.m 13.0kgs
RV110RW1107.5~100110mm  0.55KW~7.5KWΦ19(Φ24,Φ28,Φ38)  Φ421050N.m 35.0kgs
RV130RW1307.5~100130mm  0.75KW~7.5KWΦ24(Φ28,Φ38)Φ451550N.m 48.0kgs
RV150RW1507.5~100150mm    2.2KW~15KWΦ28(Φ38,Φ42)Φ50 84.0kgs

GMRV Outline Dimension:

GMRVABCC1D(H8)E(h8)FGG1HH1IMNOPQRSTBLβbtV  
03080975444145532566365295540573075446.5215.5M6*10(n=4)516.327
040100121.5706018(19)604371787536.5705071.54087556.5266.5M6*10(n=4)45°620.8(21.8)35
050120144807025(24)704985928543.580608450100648.5307M8*12(n=4)45°828.3(27.3)40
0631441741008525(28)80671031129553957210263110808.5368M8*12(n=8)45°828.3(31.3)50
0751722051209028(35)957211212011557112.5861197514093114010M8*14(n=8)45°8(10)31.3(38.3)60
09020623814010035(38)1107413014013067129.510313590160102134511M10*16(n=8)45°1038.3(41.3)70
1102552951701154213014415516574160127.5167.5110200125145014M10*18(n=8)45°1245.385
1302933352001204518015517021581179146.5187.5130250140166015M12*20(n=8)45°1448.8100
15034040024014550180185200215962101702301502501801872.518M12*22(n=8)45°1453.8 120  

Company Profile

About CZPT Transmission:
We are a professional reducer manufacturer located in HangZhou, ZHangZhoug province.
Our leading products is  full range of RV571-150 worm reducers , also supplied GKM hypoid helical gearbox, GRC inline helical gearbox, PC units, UDL Variators and AC Motors, G3 helical gear motor.
Products are widely used for applications such as: foodstuffs, ceramics, packing, chemicals, pharmacy, plastics, paper-making, construction machinery, metallurgic mine, environmental protection engineering, and all kinds of automatic lines, and assembly lines.
With fast delivery, superior after-sales service, advanced producing facility, our products sell well  both at home and abroad. We have exported our reducers to Southeast Asia, Eastern Europe and Middle East and so on.Our aim is to develop and innovate on basis of high quality, and create a good reputation for reducers.

 Packing information:Plastic Bags+Cartons+Wooden Cases , or on request
We participate Germany Hannver Exhibition-ZheJiang PTC Fair-Turkey Win Eurasia 

Logistics

After Sales Service

1.Maintenance Time and Warranty:Within 1 year after receiving goods.
2.Other ServiceIncluding modeling selection guide, installation guide, and problem resolution guide, etc.

FAQ

1.Q:Can you make as per customer drawing?
   A: Yes, we offer customized service for customers accordingly. We can use customer’s nameplate for gearboxes.
2.Q:What is your terms of payment ?
   A: 30% deposit before production,balance T/T before delivery.
3.Q:Are you a trading company or manufacturer?
   A:We are a manufacurer with advanced equipment and experienced workers.
4.Q:What’s your production capacity?
   A:8000-9000 PCS/MONTH
5.Q:Free sample is available or not?
   A:Yes, we can supply free sample if customer agree to pay for the courier cost
6.Q:Do you have any certificate?
   A:Yes, we have CE certificate and SGS certificate report.

Contact information:
Ms Lingel Pan
For any questions just feel free ton contact me. Many thanks for your kind attention to our company!

How to Calculate the Efficiency of a Worm Gearbox

Calculating the efficiency of a worm gearbox involves determining the ratio of output power to input power. Efficiency is a measure of how well the gearbox converts input power into useful output power without losses. Here’s how to calculate it:

  • Step 1: Measure Input Power: Measure the input power (Pin) using a power meter or other suitable measuring equipment.
  • Step 2: Measure Output Power: Measure the output power (Pout) that the gearbox is delivering to the load.
  • Step 3: Calculate Efficiency: Calculate the efficiency (η) using the formula: Efficiency (η) = (Output Power / Input Power) * 100%

For example, if the input power is 1000 watts and the output power is 850 watts, the efficiency would be (850 / 1000) * 100% = 85%.

It’s important to note that efficiencies can vary based on factors such as gear design, lubrication, wear, and load conditions. The calculated efficiency provides insight into how effectively the gearbox is converting power, but it’s always a good practice to refer to manufacturer specifications for gearbox efficiency ratings.

Worm Gearbox vs. Helical Gearbox: A Comparison

Worm gearboxes and helical gearboxes are two popular types of gear systems, each with its own set of advantages and disadvantages. Let’s compare them:

Application:Motor, Machinery, Marine, Agricultural Machinery, Industry
Function:Distribution Power, Change Drive Torque, Speed Changing, Speed Reduction
Layout:Right Angle
Hardness:Hardened Tooth Surface
Installation:Horizontal Type
Step:
AspectWorm GearboxHelical Gearbox
EfficiencyLower efficiency due to sliding friction between the worm and worm wheel.Higher efficiency due to rolling contact between helical gear teeth.
Torque TransmissionExcellent torque transmission and high reduction ratios achievable in a single stage.Good torque transmission, but may require multiple stages for high reduction ratios.
Noise and VibrationGenerally higher noise and vibration levels due to sliding action.Lower noise and vibration levels due to smoother rolling contact.
BacklashHigher inherent backlash due to the design.Lower backlash due to meshing of helical teeth.
Efficiency at Higher SpeedsLess suitable for high-speed applications due to efficiency loss.More suitable for high-speed applications due to higher efficiency.
Overload ProtectionNatural self-locking feature provides some overload protection.May not have the same level of inherent overload protection.
ApplicationsCommonly used for applications requiring high reduction ratios, such as conveyor systems and heavy-duty machinery.Widely used in various applications including automotive transmissions, industrial machinery, and more.

Both worm and helical gearboxes have their place in engineering, and the choice between them depends on the specific requirements of the application. Worm gearboxes are preferred for applications with high reduction ratios, while helical gearboxes are chosen for their higher efficiency and smoother operation.

Double-Step
Samples:
US$ 10/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

How to Select the Right Worm Gearbox for Your Application

Selecting the right worm gearbox for your application involves careful consideration of various factors:

  • Load Requirements: Determine the torque and load requirements of your application to ensure the selected gearbox can handle the load without compromising performance.
  • Speed Reduction: Calculate the required gear reduction ratio to achieve the desired output speed. Worm gearboxes are known for high reduction ratios.
  • Efficiency: Consider the gearbox’s efficiency, as worm gearboxes typically have lower efficiency due to the sliding action. Evaluate whether the efficiency meets your application’s needs.
  • Space Constraints: Assess the available space for the gearbox. Worm gearboxes have a compact design, making them suitable for applications with limited space.
  • Mounting Options: Determine the mounting orientation and configuration that best suits your application.
  • Operating Environment: Consider factors such as temperature, humidity, and exposure to contaminants. Choose a gearbox with appropriate seals and materials to withstand the environment.
  • Backlash: Evaluate the acceptable level of backlash in your application. Worm gearboxes may exhibit more backlash compared to other gear types.
  • Self-Locking: If self-locking capability is required, confirm that the selected gearbox can prevent reverse motion without the need for external braking mechanisms.
  • Maintenance: Consider the maintenance requirements of the gearbox. Some worm gearboxes require periodic lubrication and maintenance to ensure proper functioning.
  • Cost: Balance the features and performance of the gearbox with the overall cost to ensure it aligns with your budget.

Consult with gearbox manufacturers or experts to get recommendations tailored to your specific application. Testing and simulations can also help validate the suitability of a particular gearbox for your needs.

China Standard Blue Aluminium Worm Gear Box for Conveyor Belt with CE   gearbox drive shaft	China Standard Blue Aluminium Worm Gear Box for Conveyor Belt with CE   gearbox drive shaft
editor by CX 2023-08-22