China factory Nmrv Worm Gear Box with Motor for Industrial Power Transmission gearbox and motor

Product Description

 

Product Description

Main Materials:
1)housing:aluminium alloy ADC12(size 571-090); die cast iron HT200(size 110-150);
2)Worm:20Cr, ZI Involute profile; carbonize&quencher heat treatment make gear surface hardness up to 56-62 HRC; After precision grinding, carburization layer’s thickness between 0.3-0.5mm.
3)Worm Wheel:wearable stannum alloy CuSn10-1

Detailed Photos

Combination Options:
Input:with input shaft, With square flange,With IEC standard input flange
Output:with torque arm, output flange, single output shaft, double output shaft, plastic cover
Worm reducers are available with diffferent combinations: NMRV+NMRV, NMRV+NRV, NMRV+PC, NMRV+UDL, NMRV+MOTORS

Exploded View:

Product Parameters

 
Old Model     
  New Model    Ratio    Center Distance PowerInput Dia. Output Dia.   Output TorqueWeight
RV571   7.5~100  25mm  0.06KW~0.12KW Φ9Φ1121N.m 0.7kgs
RV030RW0307.5~10030mm  0.06KW~0.25KWΦ9(Φ11)Φ1445N.m 1.2kgs
RV040RW0407.5~10040mm  0.09KW~0.55KWΦ9(Φ11,Φ14)Φ18(Φ19)84N.m 2.3kgs
RV050RW0507.5~10050mm  0.12KW~1.5KWΦ11(Φ14,Φ19)Φ25(Φ24)160N.m 3.5kgs
RV063RW0637.5~10063mm  0.18KW~2.2KWΦ14(Φ19,Φ24)Φ25(Φ28)230N.m 6.2kgs
RV075RW0757.5~10075mm  0.25KW~4.0KWΦ14(Φ19,Φ24,Φ28) Φ28(Φ35)410N.m 9.0kgs
RV090RW0907.5~10090mm  0.37KW~4.0KWΦ19(Φ24,Φ28)Φ35(Φ38)725N.m 13.0kgs
RV110RW1107.5~100110mm  0.55KW~7.5KWΦ19(Φ24,Φ28,Φ38)  Φ421050N.m 35.0kgs
RV130RW1307.5~100130mm  0.75KW~7.5KWΦ24(Φ28,Φ38)Φ451550N.m 48.0kgs
RV150RW1507.5~100150mm    2.2KW~15KWΦ28(Φ38,Φ42)Φ50 84.0kgs

GMRV Outline Dimension:

GMRVABCC1D(H8)E(h8)FGG1HH1IMNOPQRSTBLβbtV  
03080975444145532566365295540573075446.5215.5M6*10(n=4)516.327
040100121.5706018(19)604371787536.5705071.54087556.5266.5M6*10(n=4)45°620.8(21.8)35
050120144807025(24)704985928543.580608450100648.5307M8*12(n=4)45°828.3(27.3)40
0631441741008525(28)80671031129553957210263110808.5368M8*12(n=8)45°828.3(31.3)50
0751722051209028(35)957211212011557112.5861197514093114010M8*14(n=8)45°8(10)31.3(38.3)60
09020623814010035(38)1107413014013067129.510313590160102134511M10*16(n=8)45°1038.3(41.3)70
1102552951701154213014415516574160127.5167.5110200125145014M10*18(n=8)45°1245.385
1302933352001204518015517021581179146.5187.5130250140166015M12*20(n=8)45°1448.8100
15034040024014550180185200215962101702301502501801872.518M12*22(n=8)45°1453.8 120  

Company Profile

About CZPT Transmission:
We are a professional reducer manufacturer located in HangZhou, ZHangZhoug province.
Our leading products is  full range of RV571-150 worm reducers , also supplied GKM hypoid helical gearbox, GRC inline helical gearbox, PC units, UDL Variators and AC Motors, G3 helical gear motor.
Products are widely used for applications such as: foodstuffs, ceramics, packing, chemicals, pharmacy, plastics, paper-making, construction machinery, metallurgic mine, environmental protection engineering, and all kinds of automatic lines, and assembly lines.
With fast delivery, superior after-sales service, advanced producing facility, our products sell well  both at home and abroad. We have exported our reducers to Southeast Asia, Eastern Europe and Middle East and so on.Our aim is to develop and innovate on basis of high quality, and create a good reputation for reducers.

 Packing information:Plastic Bags+Cartons+Wooden Cases , or on request
We participate Germany Hannver Exhibition-ZheJiang PTC Fair-Turkey Win Eurasia 

Logistics

After Sales Service

1.Maintenance Time and Warranty:Within 1 year after receiving goods.
2.Other ServiceIncluding modeling selection guide, installation guide, and problem resolution guide, etc.

FAQ

1.Q:Can you make as per customer drawing?
   A: Yes, we offer customized service for customers accordingly. We can use customer’s nameplate for gearboxes.
2.Q:What is your terms of payment ?
   A: 30% deposit before production,balance T/T before delivery.
3.Q:Are you a trading company or manufacturer?
   A:We are a manufacurer with advanced equipment and experienced workers.
4.Q:What’s your production capacity?
   A:8000-9000 PCS/MONTH
5.Q:Free sample is available or not?
   A:Yes, we can supply free sample if customer agree to pay for the courier cost
6.Q:Do you have any certificate?
   A:Yes, we have CE certificate and SGS certificate report.

Contact information:
Ms Lingel Pan
For any questions just feel free ton contact me. Many thanks for your kind attention to our company!

Common Problems and Troubleshooting for Worm Gearboxes

Worm gearboxes, like any mechanical component, can experience various issues over time. Here are some common problems that may arise and possible troubleshooting steps:

  • Overheating: Overheating can occur due to factors such as inadequate lubrication, excessive loads, or high operating temperatures. Check lubrication levels, ensure proper ventilation, and reduce loads if necessary.
  • Noise and Vibration: Excessive noise and vibration may result from misalignment, worn gears, or improper meshing. Check for misalignment, inspect gear teeth for wear, and ensure proper gear meshing.
  • Leakage: Oil leakage can be caused by damaged seals or gaskets. Inspect seals and gaskets, and replace them if necessary.
  • Reduced Efficiency: Efficiency loss can occur due to friction, wear, or misalignment. Regularly monitor gearbox performance, ensure proper lubrication, and address any wear or misalignment issues.
  • Backlash: Excessive backlash can affect precision and accuracy. Adjust gear meshing and reduce backlash to improve performance.
  • Seizure or Binding: Seizure or binding can result from inadequate lubrication, debris, or misalignment. Clean the gearbox, ensure proper lubrication, and address misalignment issues.
  • Worn Gears: Worn gear teeth can lead to poor performance. Regularly inspect gears for signs of wear, and replace worn gears as needed.
  • Seal Wear: Seals can wear over time, leading to leakage and contamination. Inspect seals regularly and replace them if necessary.

If you encounter any of these problems, it’s important to address them promptly to prevent further damage and maintain the performance of your worm gearbox. Regular maintenance, proper lubrication, and addressing issues early can help extend the lifespan and reliability of the gearbox.

Application:Motor, Machinery, Marine, Agricultural Machinery, Industry
Function:Distribution Power, Change Drive Torque, Speed Changing, Speed Reduction
Layout:Right Angle
Hardness:Hardened Tooth Surface
Installation:Horizontal Type
Step:Double-Step
Samples:
US$ 35/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

Can a Worm Gearbox Provide High Torque Output?

Yes, a worm gearbox is capable of providing high torque output due to its unique design and principle of operation. Worm gears are known for their high torque multiplication capabilities, making them suitable for applications that require significant torque transfer.

The torque output of a worm gearbox is influenced by several factors:

  • Lead Angle: The lead angle of the worm affects the mechanical advantage of the gear system. A larger lead angle can result in higher torque output.
  • Worm Diameter: A larger diameter worm can offer increased torque output as it provides more contact area with the gear.
  • Gear Ratio: The gear ratio between the worm and the gear determines the torque multiplication factor. A higher gear ratio leads to higher torque output.
  • Lubrication: Proper lubrication is essential to minimize friction and ensure efficient torque transmission.
  • Material and Quality: High-q

    Does a Worm Reducer Require Frequent Maintenance?

    Worm reducers generally require less frequent maintenance compared to some other types of gearboxes due to their design and operating characteristics. However, maintenance is still essential to ensure optimal performance and longevity. Here are some key points to consider:

    • Lubrication: Proper lubrication is crucial for worm gearboxes. Regularly check the lubricant level and quality to prevent wear and overheating. Lubricant should be changed as recommended by the manufacturer.
    • Inspections: Periodically inspect the gearbox for signs of wear, damage, or oil leaks. Check for any unusual noises, vibrations, or changes in performance that could indicate a problem.
    • Tightening and Alignment: Check and tighten any loose fasteners and ensure that the gearbox is properly aligned. Misalignment can lead to increased wear and reduced efficiency.
    • Seal Maintenance: Inspect and maintain seals to prevent oil leakage and contaminants from entering the gearbox.
    • Cleaning: Keep the gearbox clean from debris and contaminants that could affect its performance. Regular cleaning can prevent premature wear and damage.
    • Load and Speed: Ensure that the gearbox is operating within its rated load and speed limits. Exceeding these limits can lead to accelerated wear and potential failure.
    • Environmental Conditions: Consider the operating environment of the gearbox. Extreme temperatures, humidity, and other factors can impact the gearbox’s performance and longevity.

    While worm gearboxes are known for their durability and self-locking feature, neglecting maintenance can lead to premature wear, reduced efficiency, and potential breakdowns. Following the manufacturer’s recommendations for maintenance intervals and procedures is essential to keep the worm reducer in optimal condition.

    uality materials and precision manufacturing contribute to the gearbox’s ability to handle high torque loads.

Due to their ability to provide high torque output in a compact form factor, worm gearboxes are commonly used in various industrial applications, including heavy machinery, construction equipment, conveyor systems, and more.

China factory Nmrv Worm Gear Box with Motor for Industrial Power Transmission   gearbox and motor	China factory Nmrv Worm Gear Box with Motor for Industrial Power Transmission   gearbox and motor
editor by CX 2023-09-01