China Custom Worm Reducer Worm Gearbox for Motors manufacturer

Product Description

worm reducer worm gearbox for motors

1.Technical specifications:

Product Description
1.High quality die casting aluminum alloy housing,suitable for universal mounting.
2.Heat sink design for cooling provides great surface area and higher thermal capacity than the
casting iron housings.
3.8 sizes from 030 to 130,with power scope from 7.5kw to 60kw.
4.Larger speed ratio range.each single frame size has 12 ratios from 5:1 to 100:1.
5.Hardened worm with fine grinding has the features of higher efficiency and big output torque.
6.Low noise and stably running,can adapt long term work condition in terrible environments.
7.Light weight,high mechanical strength.
8.Modularization combination PCRW&DRW extend the ration of RW reducers from i=5:1 to 3200:1.
 

PCRW A B C C1 D(H7) E(h8) F G H H1 I L L1 M N O P
063/040 100 121.5 70 60 18(19) 60 43 71 75 36.5 123 40 78 50 71.5 40 87
063/050 120 144 80 70 25(24) 70 49 85 85 43.5 133 40 92 60 84 50 100
071/050 120 144 80 70 25(24) 70 49 85 85 43.5 143 50 92 60 84 50 100
063/063 144 174 100 85 25(28) 80 67 103 95 53 148 40 112 72 102 63 110
071/063 144 174 100 85 25(28) 80 67 103 95 53 158 50 112 72 102 63 110
071/075 172 205 120 90 28(35) 95 72 112 115 57 176 50 120 86 1149 75 140
080/075 172 205 120 90 28(35) 95 72 112 115 57 186 63 120 86 119 75 140
071/090 206 238 140 100 35(38) 110 74 130 130 67 193 50 140 103 135 90 160
080/090 206 238 140 100 35(38) 110 74 130 130 67 203 63 140 103 135 90 160
080(090)/110 255 295 170 115 42 130 144 165 74 233 63 155 127.5 167.5 110 200
080(090)/130 293 335 200 120 45 180 155 215 81 253 63 170 147.5 187.5 130 250

 2.Production Flow

3.Company Information

 In recent 10 years,Derry has been dedicated to the manufacture of the motor products and the main products can be classified into the following series, namely DC motor, DC gear motor, AC motor, AC gear motor, Stepper motor, Stepper gear motor, Servo motor and Linear actuator series. 

Our motor products are widely applied in the fields of aerospace industry, automotive industry, financial equipment, household appliance, industrial automation and robotics, medical equipment, office equipment, packing machinery and transmission industry, offering customers reliable tailored solutions for driving and controlling.

 

4.Our Services

1). General Service:

Quick Reply

All enquiry or email be replied in 12 hours, no delay for your business.

Professional Team

Questions about products will be replied professionally, exactly, best advice to you.

Short Lead time

Sample or small order sent in 7-15 days, bulk or customized order about 30 days.

Payment Choice

T/T, Western Union,, L/C, etc, easy for your business.

Before shipment

Take photos, send to customers for confirmation. Only confirmed, can be shipped out.

Language Choice

Besides English, you can use your own language by email, then we can translate it.

 

2). Customization Service:

Motor specification(no-load speed , voltage, torque , diameter, noise, life, testing) and shaft length can be tailor-made according to customer’s requirements.

5.Certifications

6.Package & Shipping

 

PCRW Q R S T V PE b t a kg
063/040 55 6.5 26 6.5 35 M6X8(n=4) 6(6) 20.8(21.8) 45° 3.9
063/050 64 8.5 30 7 40 M8X10(n=4) 8(8) 28.3(27.3) 45° 5.2
071/050 64 8.5 30 7 40 M8X10(n=4) 8(8) 28.3(27.3) 45° 5.8
063/063 80 8.5 36 8 50 M8X14(n=8) 8(8) 28.3(31.3) 45° 7.9
071/063 80 8.5 36 8 50 M8X14(n=8) 8(8) 28.3(31.3) 45° 8.5
071/075 93 11 40 10 60 M8X14(n=8) 8(10) 31.3(38.3) 45° 11.3
080/075 93 11 40 10 60 M8X14(n=8) 8(10) 31.3(38.3) 45° 13.1
071/090 102 13 45 11 70 M10X18(n=8) 10(10) 38.3(41.3) 45° 15.3
080/090 102 13 45 11 70 M10X18(n=8) 10(10) 38.3(41.3) 45° 17.2
080(090)/110 125 14 50 14 85 M10X18(n=8) 12 45.3 45° 39
080(090)/130 140 16 60 15 100 M12X21(n=8) 14 48.8 45° 52.2

What are the Noise Levels Associated with Worm Gearboxes?

The noise levels associated with worm gearboxes can vary depending on several factors, including the design, quality, operating conditions, and maintenance of the gearbox. Here are some key points to consider:

  • Design and Quality: Well-designed and high-quality worm gearboxes tend to produce lower noise levels. Factors such as gear tooth profile, precision manufacturing, and proper alignment can contribute to reduced noise.
  • Gear Engagement: The way the worm and worm wheel engage and mesh with each other can impact noise levels. Proper tooth contact and alignment can help minimize noise during operation.
  • Lubrication: Inadequate or improper lubrication can lead to increased friction and wear, resulting in higher noise levels. Using the recommended lubricant and maintaining proper lubrication levels are important for noise reduction.
  • Operating Conditions: Operating the gearbox within its specified load and speed limits can help prevent excessive noise generation. Overloading or operating at high speeds beyond the gearbox’s capabilities can lead to increased noise.
  • Backlash: Excessive backlash or play between the gear teeth can lead to impact noise as the teeth engage. Proper backlash adjustment can help mitigate this issue.
  • Maintenance: Regular maintenance, including gear inspection, lubrication checks, and addressing any wear or damage, can help keep noise levels in check.

It’s important to note that while worm gearboxes can produce some noise due to the nature of gear meshing, proper design, maintenance, and operation can significantly reduce noise levels. If noise is a concern for your application, consulting with gearbox manufacturers and experts can provide insights into selecting the right gearbox type and implementing measures to minimize noise.

Application: Motor
Function: Speed Reduction
Layout: Coaxial
Hardness: Hardened Tooth Surface
Installation: Vertical Type
Step: Stepless
Samples:
US$ 50/Piece

How to Calculate the Input and Output Speeds of a Worm Gearbox?

Calculating the input and output speeds of a worm gearbox involves understanding the gear ratio and the principles of gear reduction. Here’s how you can calculate these speeds:

  • Input Speed: The input speed (N1) is the speed of the driving gear, which is the worm gear in this case. It is usually provided by the manufacturer or can be measured directly.
  • Output Speed: The output speed (N2) is the speed of the driven gear, which is the worm wheel. To calculate the output speed, use the formula:

    N2 = N1 / (Z1 * i)

Where:
N2 = Output speed (rpm)
N1 = Input speed (rpm)
Z1 = Number of teeth on the worm gear
i = Gear ratio (ratio of the number of teeth on the worm gear to the number of threads on the worm)

It’s important to note that worm gearboxes are designed for gear reduction, which means that the output speed is lower than the input speed. Additionally, the efficiency of the gearbox, friction, and other factors can affect the actual output speed. Calculating the input and output speeds is crucial for understanding the performance and capabilities of the worm gearbox in a specific application.

1 Piece(Min.Order)

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Customization:
Available

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Advantages of Using a Worm Reducer in Mechanical Systems

Worm reducers offer several advantages that make them suitable for various mechanical systems:

  • High Gear Reduction Ratio: Worm gearboxes provide significant speed reduction, making them ideal for applications that require a high gear reduction ratio without the need for multiple gears.
  • Compact Design: Worm reducers have a compact and space-saving design, allowing them to be used in applications with limited space.
  • Self-Locking: Worm gearboxes exhibit self-locking properties, which means that the worm screw can prevent the worm wheel from reversing its motion. This is beneficial for applications where the gearbox needs to hold a load in place without external braking mechanisms.
  • Smooth and Quiet Operation: Worm gearboxes operate with a sliding motion between the teeth, resulting in smoother and quieter operation compared to some other types of gearboxes.
  • High Torque Transmission: Worm gearboxes can transmit high torque levels, making them suitable for applications that require powerful torque output.
  • Heat Dissipation: The sliding action between the worm screw and the worm wheel contributes to heat dissipation, which can be advantageous in applications that generate heat during operation.
  • Stable Performance: Worm reducers offer stable and reliable performance, making them suitable for continuous operation in various industrial and mechanical systems.

Despite these advantages, it’s important to note that worm gearboxes also have limitations, such as lower efficiency compared to other gear types due to the sliding motion and potential for higher heat generation. Therefore, selecting the appropriate type of gearbox depends on the specific requirements and constraints of the application.

China Custom Worm Reducer Worm Gearbox for Motors   manufacturer China Custom Worm Reducer Worm Gearbox for Motors   manufacturer
editor by CX 2023-08-31